HARDINGE TC200 Premium Precision CNC Lathe Machine

The HARDINGE TC200 Premium Precision CNC Lathe Machine stands as a pinnacle of machining technology, engineered for unparalleled accuracy, efficiency, and reliability in demanding industrial environments. This robust machine excels through its superior rigidity, advanced control system, and versatile capabilities, making it an indispensable asset for manufacturers seeking to optimize production of high-precision components. Key advantages include exceptional thermal stability, reduced vibration for superior surface finishes, and a compact footprint that maximizes workshop floor space. Technical specifications highlight a maximum turning diameter of 200 mm and a turning length of 550 mm, powered by a 15 kW spindle motor delivering up to 4,000 RPM. The machine boasts rapid traverse rates of 30 m/min, ensuring swift cycle times.

Product Specifications

| Specification             | Value                                       |

| :------------------------ | :------------------------------------------ |

| Max Turning Diameter      | 200 mm                                      |

| Max Turning Length        | 550 mm                                      |

| Spindle Motor Power       | 15 kW                                       |

| Spindle Speed             | Up to 4,000 RPM                             |

| Rapid Traverse Rate       | 30 m/min                                    |

| Bar Capacity              | 52 mm                                       |

| Turret Stations           | 12                                          |

| Control System            | FANUC 0i-TF Plus                            |

| Machine Weight            | Approximately 4,500 kg                      |

| X-Axis Travel             | 210 mm                                      |

| Z-Axis Travel             | 570 mm                                      |

Core Features & Market Positioning

The HARDINGE TC200 distinguishes itself in the premium CNC lathe market through its integration of state-of-the-art FANUC 0i-TF Plus control, offering intuitive operation and advanced programming capabilities essential for complex geometries. Its cast iron bed construction provides exceptional damping characteristics, minimizing vibrations and enabling superior surface finishes and tight tolerances critical for aerospace, medical device, and high-tech manufacturing sectors. The machine's design emphasizes ease of access for setup, tool changes, and maintenance, reducing non-productive time and boosting overall equipment effectiveness. HARDINGE's reputation for precision engineering further solidifies the TC200's position as a reliable, long-term investment for discerning manufacturers.

Key Application Scenarios

This precision CNC lathe is ideally suited for the high-volume production of small to medium-sized parts requiring exceptional dimensional accuracy and surface quality. Common applications include the manufacturing of intricate shafts, hydraulic and pneumatic components, medical implants, and specialized connectors. Its robust design and high spindle speeds make it effective for both roughing and finishing operations across a wide range of materials, from exotic alloys to standard steels and plastics. The TC200 is a workhorse for industries where precision is non-negotiable and efficiency drives profitability.

Practical System Integration Guidance

Integrating the HARDINGE TC200 into an existing production facility is streamlined by its standard electrical interfaces and comprehensive documentation. The FANUC 0i-TF Plus control supports various communication protocols, facilitating seamless integration with shop floor management systems and other automation equipment. Initial setup involves professional installation by certified technicians to ensure proper leveling, power connection, and safety interlock verification. Operators will benefit from FANUC’s widely recognized programming interface, which minimizes the learning curve and allows for rapid deployment of new part programs, often achievable through G-code or conversational programming methods.

Operation and Risk Mitigation

Safe and efficient operation of the HARDINGE TC200 is paramount. Operators must adhere to strict safety protocols, including wearing appropriate personal protective equipment (PPE) and ensuring all safety guards and interlocks are functional before operation. Routine maintenance, such as chip removal, lubrication, and tool inspection, is crucial for preventing operational faults and maintaining precision. Common troubleshooting scenarios involve spindle vibration, which can often be mitigated by proper tool balancing and selection, or axis positioning errors, frequently addressed through calibration routines and checking limit switch functionality. Familiarity with the FANUC control’s alarm codes is essential for swift diagnosis and resolution of any machine faults.

Scalability & Long-Term Value

The HARDINGE TC200 is designed for longevity and adaptability, offering significant long-term value. While the core machine provides a high level of performance, its compatibility with a wide array of tooling, probing systems, and automation accessories allows for future expansion. For manufacturers embracing Industry 4.0 principles, the TC200 can be integrated with IIoT platforms for real-time performance monitoring, predictive maintenance, and remote diagnostics, further enhancing its operational intelligence and value proposition. HARDINGE's commitment to robust engineering ensures that the TC200 remains a high-performing asset capable of meeting evolving production demands.

FAQs

What is the maximum workpiece size that the HARDINGE TC200 can handle?

The HARDINGE TC200 is engineered for precision machining of smaller to medium-sized components. It accommodates a maximum turning diameter of 200 mm and a maximum turning length of 550 mm, making it ideal for intricate parts.

What type of control system does the HARDINGE TC200 feature?

This premium CNC lathe is equipped with the advanced FANUC 0i-TF Plus control system. This system offers intuitive operation, robust programming options, and reliable performance for complex machining tasks.

What industries benefit most from the HARDINGE TC200?

Industries requiring high-precision components, such as aerospace, medical device manufacturing, and specialized electronics, benefit greatly. Its accuracy is also valuable for producing automotive parts and precision tooling.

What are the primary advantages of the HARDINGE TC200's construction?

Its rigid cast iron bed construction provides superior vibration damping, leading to exceptional surface finishes. This robust build ensures thermal stability for consistent accuracy during long production runs.

How does the HARDINGE TC200 ensure high-quality surface finishes?

The machine's inherent rigidity and precision spindle minimize vibrations. Combined with the advanced FANUC control for precise tool path execution, it consistently achieves superior surface finishes.

What is the typical bar capacity for the HARDINGE TC200?

The HARDINGE TC200 offers a substantial bar capacity of 52 mm. This allows for efficient machining of parts from bar stock, reducing setup time and increasing productivity.

Can the HARDINGE TC200 be integrated with automation systems?

Yes, the TC200 readily integrates with automation solutions. Its standard communication interfaces support compatibility with robotics, part feeders, and shop floor management systems.

What kind of precision can be expected from the HARDINGE TC200?

The HARDINGE TC200 is designed for premium precision. It consistently delivers tight tolerances and high dimensional accuracy, essential for critical component manufacturing.

How does the spindle motor contribute to the TC200's performance?

The 15 kW spindle motor provides ample power for a wide range of operations. Its ability to reach up to 4,000 RPM ensures efficient material removal and fine finishing capabilities.

What maintenance considerations are important for the HARDINGE TC200?

Regular maintenance, including chip management, lubrication checks, and tool wear monitoring, is crucial. Following FANUC's recommended procedures ensures optimal performance and longevity.