DANFOSS FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX 200kW 379A VLT AQUA Drive 3AC 480V

The Danfoss FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX VLT AQUA Drive is a high-performance variable frequency drive (VFD) engineered for demanding water and wastewater applications. This 200kW, 379A, 3-phase, 480V unit offers exceptional energy efficiency and precise motor control, significantly reducing operational costs. Its advanced features, including intelligent water-saving functions and robust protection mechanisms, make it a superior choice for optimizing pumping systems. The drive's compact design and user-friendly interface facilitate straightforward integration and operation, ensuring reliable performance in challenging industrial environments.

Product Specifications

| Parameter          | Value                                   |

| :----------------- | :-------------------------------------- |

| Model Number       | FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX |

| Power Rating       | 200 kW                                  |

| Full Load Amps     | 379 A                                   |

| Input Voltage      | 3 AC 480V                               |

| Frame Size         | Not specified in provided model number  |

| Protection Class   | IP21 (standard for this series)         |

| Operating Mode     | V/Hz, Vector Control                    |

| Control Features   | Integrated PID controllers, water booster |

| Communication      | Built-in options for various fieldbuses |

Core Features & Market Positioning

The Danfoss VLT AQUA Drive stands out in the market due to its specialized design for water and wastewater management. It incorporates advanced algorithms for pump optimization, such as automatic energy optimization and intelligent pump control, which can lead to substantial energy savings of up to 50% compared to traditional fixed-speed pumps. Its robust construction and advanced cooling system ensure reliable operation even in harsh ambient conditions, a critical factor in water treatment facilities. The drive’s intelligent features actively contribute to water conservation and system efficiency, positioning it as a premium solution for municipalities and industrial water users seeking to reduce both energy consumption and water loss.

Key Application Scenarios

This 200kW VLT AQUA Drive is ideally suited for a wide array of water and wastewater applications. It excels in constant pressure boosting for municipal water supply networks, ensuring consistent water delivery to consumers. In wastewater management, it efficiently controls effluent pumps, managing flow rates and preventing overflow situations. Furthermore, its precise control capabilities make it valuable for irrigation systems, managing water distribution for agricultural needs with high accuracy and minimizing waste. The drive is also a strong candidate for building services, managing HVAC water circulation systems, and industrial process water management.

Practical System Integration Guidance

Integrating the Danfoss FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX requires attention to power and control wiring. Ensure the input power supply is within the specified 3x 480V AC ±10% tolerance and correctly phased. For motor connections, utilize appropriately sized shielded cables to minimize electromagnetic interference. Commissioning involves setting motor parameters, drive limits, and application-specific settings via the control panel or Danfoss's MCT 10 software. Utilizing the integrated PID controller is crucial for closed-loop pressure or level control, requiring proper sensor input and output signal configuration.

Operation and Risk Mitigation

Safe operation of the Danfoss FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX hinges on adherence to electrical safety standards and proper grounding. Before performing any maintenance, always disconnect and lockout the main power supply to prevent electric shock. Common operational issues may include overcurrent or undervoltage faults, often resolvable by checking power supply stability and motor load. The drive's advanced diagnostics display fault codes that pinpoint specific issues, allowing for targeted troubleshooting. Familiarize yourself with the VLT AQUA Drive manual for a comprehensive list of error codes and their resolutions.

Scalability & Long-Term Value

The Danfoss VLT AQUA Drive offers excellent scalability and long-term value, fitting seamlessly into modern industrial automation strategies. Its modular design allows for the addition of communication option cards, enabling integration with various industrial networks like Profibus, Modbus, and Ethernet/IP, supporting IIoT initiatives. Compatibility with existing SCADA systems and other Danfoss drives facilitates system expansion and upgrades. The drive’s energy-saving features contribute to a lower total cost of ownership over its lifespan, and Danfoss's commitment to product longevity ensures ongoing support and availability of spare parts.

FAQs

What is the power rating of the Danfoss FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

The drive boasts a substantial power rating of 200 kilowatts. This enables it to handle significant motor loads efficiently.

This power capacity makes it suitable for large pumps and heavy-duty industrial applications. It is designed for continuous, demanding operational cycles.

The 200kW rating ensures robust performance in critical water and wastewater infrastructure. It provides ample capacity for future system expansion needs.

What are the main advantages of the VLT AQUA Drive?

Its primary advantage is significant energy savings through intelligent motor control. It actively optimizes pump performance to reduce consumption.

The drive offers enhanced system reliability and extended equipment lifespan. Advanced diagnostics and protection features minimize downtime.

It provides precise process control, crucial for maintaining optimal water pressure and flow. This leads to improved operational efficiency and reduced water wastage.

Can this drive be used for applications other than water and wastewater?

While optimized for water, its versatile control modes support various industrial applications. It can manage HVAC systems and general industrial machinery.

Its robust design and adjustable parameters allow for adaptation to different motor types and load profiles. This broadens its potential use cases significantly.

The drive’s flexibility makes it a viable option for any scenario requiring efficient variable speed motor control. It's a powerful general-purpose VFD when needed.

How do I connect a pressure sensor to the Danfoss FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

Connect the analog output of the pressure transmitter to the drive's analog input terminals. Refer to the wiring diagram in the manual.

Configure the analog input settings in the drive's menu to match the sensor's signal type (e.g., 0-10V or 4-20mA). Calibrate the sensor through the drive's parameters.

Ensure proper grounding of the sensor and drive for signal integrity. This is vital for accurate pressure readings and PID loop performance.

What are common fault codes for this VLT AQUA Drive?

Overcurrent faults (e.g., F001) often indicate motor or load issues. Check for motor winding faults or mechanical binding.

Undervoltage faults (e.g., F002) suggest power supply problems. Verify input voltage stability and connections.

Over-temperature faults (e.g., F005) can be due to cooling fan failure or ambient conditions. Ensure adequate ventilation.

What communication protocols are supported by the FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

This drive model typically supports fieldbus communication via optional modules. Common protocols include Profibus DP and Modbus RTU.

Ethernet/IP and Profinet are also frequently available options for higher-level network integration. Check for installed option cards for confirmation.

Integration with SCADA and PLC systems is streamlined through these protocols. This enables remote monitoring and control capabilities.

How can I optimize energy efficiency with this drive?

Utilize the drive's built-in automatic energy optimization function. This feature continuously adjusts motor voltage for maximum efficiency.

Implement the intelligent pump control features to match output precisely to demand. Avoid running pumps at full speed when not required.

Monitor system performance using the drive's energy consumption data. Make further adjustments based on real-time operational feedback.

What is the ingress protection (IP) rating of this drive?

The standard IP rating for VLT AQUA drives in this series is IP21. This offers protection against solid objects larger than 12.5mm and vertically falling water drops.

For applications requiring higher protection against dust and water, consider an enclosure or an alternative drive model with a higher IP rating. Proper installation is key to maintaining the intended protection level.

Ensure that all cable entries and covers are securely fastened to maintain the specified ingress protection. Consult the product datasheet for specific enclosure recommendations.

How do I perform a motor auto-tune on the FC-111P200T4E20H2XXCXXXSXXXXAXBXCXXXXDX?

Access the motor setup menu within the drive's control panel. Select the auto-tune or motor identification function.

Ensure the motor is disconnected from any load during the auto-tune process for accurate readings. Initiate the auto-tune sequence and allow it to complete.

Save the identified motor parameters once the process is finished. This ensures optimal motor performance and control accuracy.

What is the input voltage range for this 480V drive?

The nominal input voltage is 480V, 3-phase AC. However, these drives typically tolerate a range of ±10% around this nominal value.

This means the drive can operate reliably within an input voltage range of approximately 432V to 528V. Always verify the specific tolerance in the product manual.

Operating outside this specified voltage range can lead to faults or damage to the drive. Ensure your power supply is stable and within the acceptable limits.