SIMPHOENIX DL100-2S0004 Frequency Converter for Small Fan & Pump 0.4kW

The SIMPHOENIX DL100-2S0004 Frequency Converter is a compact and efficient solution engineered for precise control of small fans and pumps. This 0.4kW unit offers significant advantages, including enhanced energy savings, extended equipment lifespan, and improved process control. Its core technical specifications highlight a robust design tailored for demanding industrial environments, ensuring reliable performance and optimized operational efficiency.

SIMPHOENIX DL100-2S0004 Product Specifications

| Feature           | Specification                                    |

| :---------------- | :----------------------------------------------- |

| Model             | DL100-2S0004                                     |

| Rated Power       | 0.4 kW                                           |

| Input Voltage     | 1-Phase 220V AC                                  |

| Output Voltage    | 3-Phase 0-220V AC                                |

| Output Frequency  | 0.00-300.00 Hz                                   |

| Control Method    | V/f Control, Vector Control                      |

| Protection Class  | IP20                                             |

| Mounting Type     | Wall Mount                                       |

| Dimensions (HxWxD)| 150mm x 85mm x 130mm                             |

| Ambient Temp      | -10°C to +40°C                                   |

Core Features & Market Positioning

The SIMPHOENIX DL100-2S0004 distinguishes itself through its advanced V/f and Sensorless Vector Control capabilities, enabling highly accurate speed regulation for small fan and pump applications. This precise control translates directly into significant energy savings by matching motor speed to load requirements, a critical factor in today's cost-conscious industrial landscape. Its compact IP20-rated enclosure facilitates easy integration into various control panels, positioning it as a versatile and space-saving solution for Original Equipment Manufacturers (OEMs) and system integrators. The unit's robust design, capable of operating in ambient temperatures from -10°C to +40°C, underscores its reliability in diverse industrial settings.

Key Application Scenarios

This frequency converter is ideally suited for a wide array of applications where precise flow or air volume control is paramount. Common use cases include HVAC systems for maintaining optimal building temperatures and air quality, circulation pumps in water treatment facilities, and exhaust fans in manufacturing environments requiring specific ventilation rates. Its ability to seamlessly control small motors makes it an excellent choice for applications such as aquarium pumps, small industrial blowers, and automated irrigation systems where energy efficiency and consistent performance are non-negotiable.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-2S0004 into existing systems is straightforward due to its standard 1-Phase 220V AC input and 3-Phase 0-220V AC output. Wiring involves connecting the main power supply to the input terminals and the motor to the output terminals, with proper grounding essential for safety and performance. For initial setup, basic parameter configuration is typically required, focusing on motor nameplate data (voltage, current, frequency, poles) to enable the chosen control method (V/f or Vector). Advanced users can explore more nuanced settings for acceleration/deceleration ramps, speed limits, and digital inputs/outputs to customize operation for specific fan or pump characteristics and external control signals.

Operation and Risk Mitigation

Safe operation of the SIMPHOENIX DL100-2S0004 hinges on adhering to electrical safety standards and the manufacturer's guidelines. It is crucial to ensure the unit is properly grounded and that all connections are secure before applying power. When commissioning, avoid running the motor at extremely low speeds without adequate cooling, as this can lead to overheating. Common troubleshooting may involve checking input power, motor connections, and parameter settings. Error codes, detailed in the product manual, provide diagnostic information for issues such as overcurrent, overvoltage, or undervoltage faults, guiding users toward prompt resolution and preventing potential equipment damage.

Scalability & Long-Term Value

While the DL100-2S0004 is optimized for 0.4kW applications, SIMPHOENIX offers a range of frequency converters that allow for scalability to larger motor sizes and more complex control requirements. Its design emphasizes compatibility with standard industrial control signals, facilitating integration with PLCs and SCADA systems for enhanced automation and remote monitoring. This ensures that as operational demands grow, system upgrades can be achieved with minimal disruption. The long-term value is further enhanced by the energy savings realized through efficient motor operation, contributing to reduced operating costs and a more sustainable industrial process.

Frequently Asked Questions

Q1: What is the primary function of the SIMPHOENIX DL100-2S0004?

It precisely controls the speed of small fans and pumps.

This allows for significant energy savings by matching motor speed to demand.

It also helps extend the operational life of connected equipment.

Q2: What are the key benefits of using this frequency converter?

It offers enhanced energy efficiency for motor-driven systems.

It provides precise speed control, leading to better process management.

The converter contributes to reduced mechanical stress and longer equipment lifespan.

Q3: Can the DL100-2S0004 be used with single-phase motors?

No, this model is designed for 3-phase motors.

It converts single-phase 220V AC input to 3-phase 220V AC output.

Always ensure your motor is a 3-phase type for compatibility.

Q4: What is the rated power of the SIMPHOENIX DL100-2S0004?

The rated power is 0.4 kW.

This makes it suitable for small to medium-sized fan and pump applications.

Exceeding this power rating can damage the converter.

Q5: What type of control methods does this converter support?

It supports V/f (Voltage/Frequency) control.

It also features Sensorless Vector Control for more precise performance.

These methods optimize motor operation and energy usage.

Q6: What is the input and output voltage range?

The input voltage is a single-phase 220V AC.

The output voltage range is 0-220V AC, delivered as three-phase power.

This ensures compatibility with various motor requirements.

Q7: What is the acceptable ambient operating temperature?

The converter can operate in temperatures from -10°C to +40°C.

Ensure adequate ventilation to maintain performance within this range.

Extreme temperatures can affect the unit's reliability and lifespan.

Q8: How is the DL100-2S0004 typically mounted?

It is designed for wall mounting.

This facilitates easy integration into control cabinets or machinery.

Ensure the mounting surface is stable and provides sufficient clearance.

Q9: What does the IP20 protection class signify?

It indicates protection against solid objects larger than 12.5mm.

It also means there is no specific protection against water ingress.

Install it in environments protected from direct moisture or dust.

Q10: How can I ensure safe installation and operation?

Always follow proper electrical grounding procedures.

Refer to the user manual for detailed wiring and safety instructions.

Avoid operating the unit outside its specified environmental or electrical limits.