SIMPHOENIX DL100-2S0022 Frequency Converter for Fan & Pump Control 2.2kW

The SIMPHOENIX DL100-2S0022 Frequency Converter is engineered for precise and efficient control of fan and pump applications, boasting a robust 2.2kW power rating. This VFD (Variable Frequency Drive) is designed to optimize energy consumption, extend equipment lifespan, and enhance operational stability in various industrial settings. Its advanced control algorithms and comprehensive feature set position it as a superior solution for HVAC systems, water supply networks, and industrial ventilation.

Product Specifications

| Parameter             | Specification              |

| :-------------------- | :------------------------- |

| Model Number          | DL100-2S0022               |

| Power Rating (kW)     | 2.2                        |

| Input Voltage (VAC)   | 3-Phase, 380-440V          |

| Output Voltage (VAC)  | 3-Phase, 0-400V            |

| Rated Current (A)     | 5.0                        |

| Frequency Range (Hz)  | 0-400 (customizable)       |

| Protection Class      | IP20                       |

| Control Method        | V/f, Sensorless Vector     |

| Overload Capacity     | 150% for 60s, 180% for 3s  |

| Communication         | Modbus RTU (optional)      |

| Operating Temperature | -10°C to +40°C             |

Core Features & Market Positioning

The SIMPHOENIX DL100-2S0022 distinguishes itself through its dual control modes: V/f (Volts per Hertz) for simpler applications and advanced Sensorless Vector Control for enhanced torque accuracy and dynamic response, crucial for demanding pump and fan operations. This flexibility allows users to select the optimal control strategy for their specific needs, maximizing efficiency and performance. Its robust overload capability, handling 150% for 60 seconds and 180% for 3 seconds, ensures reliable operation even under transient load conditions, a significant advantage over less resilient drives. The DL100 series is positioned as an energy-saving, high-performance, and cost-effective solution for a wide array of fan and pump control tasks, directly competing with established brands by offering a compelling balance of features and reliability.

Key Application Scenarios

This frequency converter is ideally suited for centrifugal fan and pump applications where precise flow and pressure regulation are paramount. Common use cases include building HVAC systems for optimized air handling and chilled/hot water circulation, industrial process fluid management, and municipal water supply and sewage pumping stations. Its ability to provide variable speed control directly translates to significant energy savings compared to fixed-speed operation, particularly in systems with fluctuating demand. The DL100-2S0022 is also highly effective in dust collection systems and exhaust ventilation, where airflow needs to be dynamically adjusted based on operational requirements.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-2S0022 into existing systems is straightforward, leveraging standard wiring practices for 3-phase motors. The drive accepts a 3-phase input voltage of 380-440VAC and outputs a 3-phase voltage from 0-400VAC. For optimal performance and safety, ensure proper grounding and adherence to local electrical codes. The unit's IP20 protection class necessitates installation in a clean, dry environment, protected from direct contact. Programming can be accessed via the control panel for parameter adjustments, including motor data, acceleration/deceleration times, and frequency limits. For advanced integration, the optional Modbus RTU communication module enables seamless connection to SCADA systems and PLCs for remote monitoring and control.

Operation and Risk Mitigation

Safe operation of the SIMPHOENIX DL100-2S0022 requires adherence to the installation and operating manual. Before commissioning, verify that the motor nameplate data matches the drive's configured parameters to prevent damage or inefficient operation. Ensure adequate ventilation around the drive to prevent overheating, as its operating temperature range is -10°C to +40°C. Common issues can often be resolved by consulting the drive's fault code list, which provides diagnostic information for issues like overcurrent, overvoltage, or undervoltage. A robust electrical system, including appropriate surge protection and fuses, is crucial for mitigating electrical risks and ensuring the longevity of the frequency converter and connected equipment.

Scalability & Long-Term Value

The SIMPHOENIX DL100-2S0022 offers excellent long-term value through its energy efficiency and robust design, which reduces wear on connected motors and pumps. While the DL100 series is designed for direct control, its compatibility with Modbus RTU allows for integration into larger Industrial Internet of Things (IIoT) frameworks. This enables advanced data logging, predictive maintenance, and centralized control of multiple fan and pump systems. For applications requiring higher power ratings or specific communication protocols, SIMPHOENIX offers a range of drives within their portfolio, ensuring that system expansion can be accommodated without compromising on performance or compatibility.

Frequently Asked Questions (FAQs)

Q1: What are the primary benefits of using the SIMPHOENIX DL100-2S0022 for fan and pump control?

The DL100-2S0022 significantly reduces energy consumption by matching motor speed to actual demand, leading to lower operational costs.

It extends the operational life of fans and pumps by minimizing mechanical stress associated with direct-on-line starting.

The drive provides precise speed and flow control, improving system efficiency and process stability.

Q2: Can the SIMPHOENIX DL100-2S0022 be used with single-phase motors?

No, this model is designed for 3-phase motor applications only, accepting a 3-phase input voltage.

It outputs a 3-phase voltage, essential for the proper operation of industrial fans and pumps.

Always ensure your motor is rated for 3-phase power to use this frequency converter.

Q3: What is the typical energy saving expected when using this frequency converter?

Energy savings can range from 20% to 60% or more, depending on the application's load profile.

Variable speed operation is inherently more efficient than fixed-speed systems with throttling or dampers.

Savings are most pronounced in systems with significant variations in required output, like HVAC systems.

Q4: How do I select the correct SIMPHOENIX DL100-2S0022 for my application?

Match the drive's power rating (2.2kW) and input voltage (380-440V) to your motor and power supply specifications.

Consider the motor's full load current to ensure the drive's rated current (5.0A) is sufficient.

Consult the product manual for detailed sizing guidelines and application-specific recommendations.

Q5: What are the installation requirements for the DL100-2S0022?

Install the drive in a well-ventilated area, within the specified ambient temperature range (-10°C to +40°C).

Ensure the enclosure meets the IP20 protection class requirements to prevent ingress of foreign objects.

Proper grounding and adherence to all local electrical codes are mandatory for safety and performance.

Q6: Can the DL100-2S0022 be controlled remotely?

Yes, with the optional Modbus RTU communication module, remote control via a PLC or SCADA is possible.

This enables integration into automated systems for monitoring and operational adjustments.

Standard control inputs for start/stop and speed reference can also be wired for basic remote operation.

Q7: What is Sensorless Vector Control, and why is it important for pumps and fans?

Sensorless Vector Control provides accurate torque and speed regulation without needing a motor encoder.

It's crucial for applications requiring precise response to load changes, such as variable flow pumps.

This control method ensures optimal motor performance and efficiency across a wide speed range.

Q8: What kind of maintenance does the SIMPHOENIX DL100-2S0022 require?

Regular cleaning of cooling vents and external surfaces is recommended to maintain optimal thermal performance.

Periodically check wiring connections for tightness and signs of corrosion.

Software parameter backups are advisable for quick restoration in case of drive replacement.

Q9: What are common fault codes for this frequency converter?

Common fault codes include overcurrent (OC), overvoltage (OV), undervoltage (UV), and motor overheating (OH).

Consult the product manual for a complete list and detailed troubleshooting steps for each fault.

Clearing faults often involves addressing the underlying issue before resetting the drive.

Q10: How does the DL100-2S0022 contribute to system scalability?

Its Modbus RTU option facilitates integration into larger, networked control systems for advanced management.

The drive's reliable performance supports system expansion by minimizing potential points of failure.

SIMPHOENIX offers a range of drives, allowing for future upgrades to higher power or specialized models.