SIMPHOENIX DL100-4T0040 High Power AC Frequency Inverter 4kW

The SIMPHOENIX DL100-4T0040 High Power AC Frequency Inverter, a robust 4kW solution, redefines variable speed drive performance with its advanced control algorithms and exceptional power density. Engineered for demanding industrial environments, this inverter boasts superior efficiency, precise motor control, and enhanced reliability, making it an ideal choice for a wide array of applications. Its core advantages lie in its ability to optimize energy consumption, extend equipment lifespan, and simplify system integration. Key technical parameters include a rated power of 4kW, input voltage compatibility of 3-phase 380-440V, an output frequency range of 0-400Hz, and advanced protection features against overcurrent, overvoltage, and overheating. The DL100-4T0040 is designed for seamless operation and high-performance output, ensuring operational continuity and efficiency.

Product Specifications

| Parameter             | Specification                     |

| :-------------------- | :-------------------------------- |

| Model                 | SIMPHOENIX DL100-4T0040           |

| Rated Power           | 4kW (5.5HP)                       |

| Input Voltage         | 3-Phase, 380-440V AC              |

| Output Voltage        | 3-Phase, 0-440V AC                |

| Output Frequency      | 0-400Hz                           |

| Control Mode          | V/f, Vector Control               |

| Protection Features   | Overcurrent, Overvoltage, Overheat, Undervoltage, Phase Loss |

| Ambient Temperature   | -10°C to +40°C                    |

| Altitude              | Up to 1000m without derating      |

Core Features & Market Positioning

The SIMPHOENIX DL100-4T0040 distinguishes itself through its sophisticated V/f and Sensorless Vector Control capabilities, enabling highly accurate speed and torque regulation across diverse motor types. This advanced control architecture significantly reduces energy consumption, particularly in applications with fluctuating load demands, positioning it as a cost-effective and sustainable solution for modern industrial operations. Its robust design, featuring comprehensive protection mechanisms against common electrical disturbances, ensures superior operational stability and longevity. Furthermore, the DL100-4T0040 is engineered for user-friendly commissioning and maintenance, reducing total cost of ownership and enhancing its appeal in competitive markets where performance and reliability are paramount.

Key Application Scenarios

This high-power AC frequency inverter excels in a multitude of industrial sectors requiring precise motor speed and torque management. It is particularly well-suited for driving pumps and fans in HVAC systems, water treatment plants, and industrial ventilation, where energy savings through speed modulation are substantial. In manufacturing, the DL100-4T0040 finds application in conveyor systems, material handling equipment, and process machinery such as extruders and mixers, demanding consistent performance and accurate process control. Its capability to handle dynamic load changes also makes it an effective solution for machine tools, textile machinery, and printing equipment, optimizing production throughput and product quality.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-4T0040 into existing systems is streamlined by its versatile communication options and straightforward wiring. For optimal performance, ensure the input power supply is stable and within the specified voltage range (3-Phase, 380-440V AC). Motor wiring should utilize shielded cables to minimize electromagnetic interference, with proper grounding of both the inverter and the motor. During commissioning, initial parameter setup is crucial; users should configure motor nameplate data (e.g., voltage, current, frequency, RPM) for V/f or Sensorless Vector Control modes. Default protection parameters often suffice, but fine-tuning overcurrent trip levels and acceleration/deceleration times based on the specific load is recommended for peak efficiency and safety.

Operation and Risk Mitigation

Safe and effective operation of the SIMPHOENIX DL100-4T0040 necessitates adherence to established safety protocols and proper parameter configuration. Always ensure the unit is properly grounded and that all power sources are de-energized before performing any wiring or maintenance. Common operational risks, such as motor overheating or nuisance tripping, can often be mitigated by correctly setting the motor thermal overload protection parameters within the inverter. For instance, the "Overcurrent" fault (often indicated by a fault code like F01) can be addressed by verifying motor load against the inverter's rated capacity and ensuring acceleration ramps are not excessively short for the connected machinery. Understanding and addressing fault codes promptly through the inverter's digital display is critical for maintaining system integrity.

Scalability & Long-Term Value

The SIMPHOENIX DL100-4T0040 offers considerable scalability and long-term value through its compatibility with advanced industrial automation platforms and potential integration into IIoT ecosystems. Its modular design and standard communication interfaces, such as RS485 with Modbus protocol, facilitate easy integration into SCADA systems and distributed control architectures. This enables remote monitoring, diagnostics, and control, paving the way for predictive maintenance strategies and optimized operational efficiency. The inherent robustness and advanced control features ensure a prolonged service life, minimizing the need for premature replacements and contributing to a lower total cost of ownership over the system's lifecycle.

FAQs

Q1: What is the primary function of the SIMPHOENIX DL100-4T0040 inverter?

It precisely controls the speed and torque of AC induction motors. This allows for energy savings and optimized performance in various industrial applications.

This variable speed drive adjusts motor output frequency and voltage. It enables smoother operation and reduces mechanical stress on connected equipment.

The inverter enables precise process control, matching motor speed to real-time application demands. This enhances productivity and product quality across diverse industries.

Q2: What are the key advantages of using the DL100-4T0040 for pump and fan applications?

It significantly reduces energy consumption by modulating motor speed to match flow requirements. This leads to substantial operational cost savings.

The inverter provides smooth acceleration and deceleration, minimizing water hammer effects and mechanical wear. This extends the lifespan of pumps, pipes, and related infrastructure.

Precise speed control allows for optimal system pressure and flow regulation. This ensures consistent performance and avoids over-operation, improving overall system efficiency.

Q3: How does the Sensorless Vector Control feature benefit motor performance?

It achieves high torque and precise speed regulation without requiring motor-mounted encoders. This simplifies installation and reduces system complexity.

Sensorless Vector Control provides excellent dynamic response, allowing the motor to quickly adapt to load changes. This is crucial for applications with variable torque demands.

This control method enhances overall motor efficiency, especially at lower speeds. It ensures reliable operation and precise control even in demanding scenarios.

Q4: What are the input power requirements for the SIMPHOENIX DL100-4T0040?

The inverter requires a 3-phase AC input power supply. It is designed to operate within a voltage range of 380V to 440V.

Proper phase balancing and stable voltage are essential for optimal inverter performance. Ensure your power source meets these specifications before installation.

Connecting to an unstable or incorrect voltage can lead to malfunction or damage. Always verify your power supply matches the inverter's rated input voltage.

Q5: Can the DL100-4T0040 be integrated with existing automation systems?

Yes, it supports standard communication protocols like Modbus RTU via RS485. This allows for seamless integration with PLCs and SCADA systems.

Remote monitoring and control capabilities enable centralized management of multiple inverters. This enhances operational oversight and facilitates troubleshooting.

Its compatibility with common industrial networks simplifies data exchange. This supports advanced features like remote diagnostics and predictive maintenance strategies.

Q6: What safety features are incorporated into the DL100-4T0040?

It includes comprehensive protection against overcurrent, overvoltage, and undervoltage conditions. These safeguards prevent damage to the inverter and motor.

The inverter also offers thermal protection to prevent overheating. It monitors internal temperatures and adjusts operation or shuts down as needed.

Additional safety functions include phase loss detection on both input and output. This ensures safe operation and prevents damage from power anomalies.

Q7: How do I perform basic parameter setup for a new motor?

Access the parameter menu and locate the motor data settings. Input the motor's rated voltage, current, frequency, and RPM from its nameplate.

Select the appropriate control mode, such as V/f or Sensorless Vector Control. This choice depends on the application's specific requirements for torque and speed accuracy.

After inputting the motor parameters, save the settings and perform an auto-tuning function if available. This optimizes the inverter's performance for the connected motor.

Q8: What troubleshooting steps should I take if an "Overcurrent" fault occurs?

First, check if the motor load exceeds the inverter's rated capacity. Ensure the connected motor's power rating is compatible with the DL100-4T0040's 4kW output.

Verify that the acceleration time is set appropriately for the load. Very rapid acceleration can cause temporary overcurrent spikes that trigger the fault.

Inspect the motor and wiring for any signs of short circuits or mechanical obstructions. A physically binding motor will draw excessive current.

Q9: What is the typical operating temperature range for this inverter?

The SIMPHOENIX DL100-4T0040 is designed to operate in ambient temperatures from -10°C to +40°C. This range covers most industrial environments.

For optimal performance and longevity, it is recommended to ensure adequate ventilation around the inverter. Avoid direct sunlight or proximity to heat sources.

Operation above +40°C may require derating or enhanced cooling solutions. Refer to the product manual for specific derating guidelines at higher altitudes or temperatures.

Q10: Does the DL100-4T0040 support digital inputs for external control?

Yes, it features multiple programmable digital inputs. These inputs can be configured for functions like start/stop, forward/reverse, and fault reset.

External signals from sensors or control systems can directly interface with these inputs. This allows for sophisticated control logic and automation integration.

By utilizing these digital inputs, you can easily implement external control sequences. This enhances the flexibility and automation capabilities of your motor control system.