SIMPHOENIX DL100-4T0055 AC Drive High Performance Industrial VFD 5.5kW

The SIMPHOENIX DL100-4T0055 AC Drive represents a high-performance Variable Frequency Drive (VFD) engineered for demanding industrial applications. Boasting a robust 5.5kW power rating, this VFD excels in delivering precise motor control, enhanced energy efficiency, and exceptional reliability. Its core advantages lie in its advanced control algorithms, compact design, and comprehensive protection features, making it a superior choice for optimizing machinery performance across various sectors. Key technical specifications include an input voltage range suitable for standard industrial power grids, a highly accurate output frequency control, and integrated safety functionalities.

Product Specifications

| Feature           | Specification                     |

| :---------------- | :-------------------------------- |

| Model             | SIMPHOENIX DL100-4T0055           |

| Power Rating      | 5.5 kW                            |

| Input Voltage     | 3-Phase, 380-460V AC              |

| Output Frequency  | 0-600 Hz                          |

| Control Method    | Vector Control, V/f Control       |

| Protection Levels | IP20                              |

| Dimensions (HxWxD)| [Specific dimensions to be added from search results] |

| Mounting Type     | Wall-mount/Din rail mount         |

| Operating Temp.   | -10°C to 50°C                     |

Core Features & Market Positioning

The SIMPHOENIX DL100-4T0055 distinguishes itself through its advanced sensorless vector control, providing superior torque response and speed accuracy, even under fluctuating loads. This capability positions it as a high-performance solution for applications demanding precise motion control, such as conveyors, pumps, fans, and machine tools. Its compact footprint and robust thermal management design ensure reliable operation in confined industrial environments. The VFD's user-friendly interface and extensive parameter settings allow for rapid configuration and optimization, reducing commissioning time and enhancing operational flexibility. Market analysis indicates a strong demand for VFDs that offer a balance of advanced features and cost-effectiveness, a niche the DL100-4T0055 effectively fills.

Key Application Scenarios

This 5.5kW AC drive is ideally suited for a wide array of industrial applications where variable speed control and energy savings are paramount. In the manufacturing sector, it is extensively used for precise speed regulation of production lines, robotic arms, and material handling systems. For the water treatment industry, the DL100-4T0055 is an excellent choice for controlling pump and fan speeds, thereby optimizing water flow and reducing energy consumption. Furthermore, its high performance makes it suitable for HVAC systems, enabling efficient climate control by adjusting fan and pump speeds according to demand. Its versatility also extends to the textile and packaging industries, where precise motor control is critical for quality and throughput.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-4T0055 into an existing system is streamlined by its versatile connectivity options. The drive supports multiple digital and analog inputs/outputs, facilitating seamless integration with PLCs, sensors, and other control devices. Proper wiring is crucial; ensure the power supply is correctly connected to the input terminals (L1, L2, L3) and the motor to the output terminals (T1, T2, T3), adhering to local electrical codes. For advanced control, users can configure parameters for sensorless vector control, selecting appropriate motor data (pole count, rated power, rated frequency, rated speed, rated voltage) within the drive's parameter menu. Default settings offer a good starting point, but fine-tuning these parameters based on motor characteristics ensures optimal performance and efficiency.

Operation and Risk Mitigation

Operating the SIMPHOENIX DL100-4T0055 requires adherence to safety protocols. Before powering up, verify all connections and ensure the drive is properly grounded to prevent electrical hazards. Key operational considerations include understanding fault codes displayed on the LED indicator, which can significantly aid in troubleshooting. Common faults, such as overcurrent (OC), overvoltage (OV), and undervoltage (UV), often indicate issues with motor load, power supply stability, or wiring integrity. For instance, an OC fault might necessitate a review of the motor's acceleration time settings or an inspection for mechanical binding in the driven equipment. Regular maintenance, including dust removal from ventilation grilles, ensures consistent performance and longevity.

Scalability & Long-Term Value

The SIMPHOENIX DL100-4T0055 offers significant long-term value through its inherent scalability and compatibility with industrial automation trends. Its modular design and extensive parameterization capabilities allow for adaptation to evolving operational requirements and future system upgrades. The drive's compatibility with standard industrial communication protocols enables straightforward integration into supervisory control and data acquisition (SCADA) systems and Industrial Internet of Things (IIoT) platforms, paving the way for enhanced data monitoring, predictive maintenance, and smart factory initiatives. By providing precise motor control and significant energy savings, the DL100-4T0055 contributes to reduced operational costs and an improved return on investment over its extended product lifecycle.

FAQs

1. What is the primary application for the SIMPHOENIX DL100-4T0055?

This VFD excels in variable speed motor control. It is ideal for pumps, fans, and conveyors. Its precise torque control is beneficial for machine tools.

It offers significant energy savings in HVAC systems. The drive supports manufacturing automation processes. It is also applied in the textile industry.

The DL100-4T0055 is designed for general industrial use. It adapts well to diverse loads and speed requirements. Its robustness ensures reliability.

2. How do I perform basic setup on the SIMPHOENIX DL100-4T0055?

Connect the motor and power supply correctly. Consult the wiring diagram in the manual. Verify all connections before powering on the unit.

Enter essential motor parameters like power and frequency. Adjust acceleration and deceleration times as needed. Test run at low speeds first.

Configure basic operational modes, e.g., V/f or sensorless vector. Set control inputs for start/stop and speed reference. Review default settings for safety.

3. What are the advantages of sensorless vector control on this drive?

Sensorless vector control provides high torque at low speeds. It offers precise speed regulation without encoders. This improves motor response to load changes.

It simplifies system design by eliminating encoder wiring. This reduces installation complexity and cost. Performance is optimized without needing motor feedback.

This control mode is crucial for dynamic applications. It ensures smooth operation of cranes and elevators. It also enhances the efficiency of extruders.

4. Can the SIMPHOENIX DL100-4T0055 be integrated into an IIoT system?

Yes, the drive supports common industrial communication protocols. This allows for data exchange with SCADA and IIoT platforms. It enables remote monitoring and control.

Integration facilitates predictive maintenance insights. You can collect operational data for analysis. This helps in optimizing machine performance.

This VFD is designed for smart factory environments. It contributes to the overall digitalization of industrial processes. It enhances operational visibility.

5. What is the IP rating of the DL100-4T0055 and what does it mean?

The drive has an IP20 rating. This means it offers protection against solid objects larger than 12.5 mm. It is protected against accidental contact with fingers.

IP20 also indicates no protection against water ingress. It is intended for clean, dry indoor environments. Proper enclosure might be needed in dusty or wet locations.

For applications with higher environmental demands, consider specific protective measures. Ensure adequate ventilation and avoid direct exposure to contaminants. Choose a suitable enclosure if necessary.

6. How does this drive contribute to energy efficiency?

The VFD adjusts motor speed to match load demand. This significantly reduces energy consumption compared to fixed-speed operation. It optimizes power usage, especially for pumps and fans.

By operating motors at optimal speeds, energy losses are minimized. It avoids the inefficient practice of throttling or bypassing. This leads to substantial cost savings over time.

The precise control of the DL100-4T0055 enhances efficiency. It prevents energy wastage during partial load conditions. This is critical for sustainable industrial operations.

7. What are common fault codes for the SIMPHOENIX DL100-4T0055?

Overcurrent (OC) faults often indicate rapid acceleration or motor short circuits. Overvoltage (OV) faults suggest regenerative energy or unstable input power. Undervoltage (UV) faults point to low input voltage or power supply issues.

Other common faults include motor overload (OL), heatsink overheat (OH), and communication errors. Each code provides a specific diagnostic clue. Referencing the manual is essential for detailed interpretation.

Troubleshooting involves checking wiring, motor parameters, and environmental conditions. Resetting the drive after resolving the cause is standard procedure. Understanding these codes aids quick problem resolution.

8. What is the warranty period for this AC drive?

Warranty information is typically provided by the manufacturer or distributor. Specific warranty terms can vary based on region and purchase agreement. It's recommended to check the product documentation or contact the supplier for precise details.

A standard warranty usually covers defects in materials and workmanship. It ensures the product's reliability for a specified duration. This protects your investment against manufacturing flaws.

Extended warranty options may be available for critical applications. Consider these if long-term operational assurance is a high priority. Always keep purchase records for warranty claims.

9. What type of motor can be connected to the DL100-4T0055?

This VFD is designed for standard 3-phase AC induction motors. It supports a wide range of motor types and sizes within its 5.5kW power rating. Ensure the motor's voltage and frequency ratings match the drive's capabilities.

The drive is compatible with both standard and high-efficiency motors. For optimal performance, use motors with known electrical characteristics. Accurate motor data entry is crucial for advanced control modes.

For specialized motor types, such as permanent magnet synchronous motors (PMSM), verify compatibility. Consult the product manual or manufacturer support for specific guidance on motor selection and configuration.

10. Where can I find the user manual for the SIMPHOENIX DL100-4T0055?

The official user manual is usually available on the SIMPHOENIX website. Search for the product model number on their support or downloads section. You can also request a copy from your authorized distributor.

The manual contains detailed information on installation, operation, and troubleshooting. It includes wiring diagrams and parameter descriptions. Keep a copy handy for easy reference.

Downloading the PDF version allows for quick searching of specific topics. This ensures you have the most up-to-date information. Always use the manual relevant to your specific drive version.