SIMPHOENIX DX100-4T0550 AC Drive Frequency Converter 55kW

The SIMPHOENIX DX100-4T0550 AC Drive Frequency Converter, boasting a robust 55kW power rating, stands as a sophisticated solution for precise motor control across demanding industrial applications. This advanced variable frequency drive (VFD) delivers exceptional performance through its high-efficiency design, intelligent control algorithms, and comprehensive protection features. Key advantages include significant energy savings, enhanced process control, extended equipment lifespan, and simplified system integration. Core technical specifications reveal its 4-quadrant operation capability, advanced PWM control, and a wide input voltage range, making it a versatile and powerful choice for modern automation systems.

Product Specifications

| Parameter                 | Specification                               |

| :------------------------ | :------------------------------------------ |

| Model                     | DX100-4T0550                                |

| Power Rating              | 55 kW                                       |

| Input Voltage             | 380V-480V (3-Phase)                         |

| Output Voltage            | 0-380V (Adjustable)                         |

| Output Frequency          | 0-400 Hz (Adjustable)                       |

| Overload Capacity         | 150% for 60 seconds                         |

| Control Method            | V/f Control, Vector Control (Sensorless)    |

| Protection Features       | Overcurrent, Overvoltage, Undervoltage, Overheat, Phase Loss, etc. |

| Dimensions (H x W x D)    | (Specific dimensions to be confirmed via data) |

| Mounting Type             | Wall/Cabinet Mount                          |

| Operating Temperature     | -10°C to +40°C                              |

Core Features & Market Positioning

The SIMPHOENIX DX100-4T0550 distinguishes itself in the competitive VFD market through its advanced control algorithms and robust construction. Its sophisticated sensorless vector control provides high torque output at low speeds, crucial for applications requiring precise positioning and smooth acceleration/deceleration. The drive's 4-quadrant operation capability allows for regenerative braking, significantly improving energy efficiency in systems with high inertia loads or frequent stopping cycles. Furthermore, its integrated communication protocols, such as Modbus, ensure seamless integration into existing SCADA and PLC systems, positioning it as a highly adaptable and cost-effective solution for advanced industrial automation.

Key Application Scenarios

This 55kW AC drive is exceptionally well-suited for a broad spectrum of industrial applications where precise motor speed and torque control are paramount. Its robust design and powerful performance make it ideal for heavy-duty machinery such as large pumps, fans, extruders, mixers, and conveyor systems found in chemical processing, mining, and manufacturing sectors. The DX100-4T0550's ability to handle high starting torque and its energy-saving capabilities are particularly beneficial in applications like large HVAC systems, where precise airflow or water flow management can lead to substantial operational cost reductions. Its reliable operation in harsh environments also makes it a prime candidate for material handling equipment and complex assembly lines.

Practical System Integration Guidance

Integrating the SIMPHOENIX DX100-4T0550 into an industrial system involves careful consideration of power, control, and safety wiring. The unit requires a stable 3-phase power supply within its specified voltage range (380V-480V). Control wiring should be shielded to prevent electromagnetic interference, with connections made to the designated terminals for digital inputs, analog inputs, and communication ports. For optimal performance and safety, ensure proper grounding of both the drive and the motor. Commissioning typically involves parameter setting via the drive's keypad or through software, including configuring motor data, acceleration/deceleration ramps, and protective functions tailored to the specific application.

Operation and Risk Mitigation

Safe and efficient operation of the SIMPHOENIX DX100-4T0550 hinges on adherence to operating guidelines and understanding its protective features. The drive is equipped with comprehensive internal protection mechanisms to safeguard against common electrical faults, including overcurrent, overvoltage, undervoltage, motor overheat, and phase loss. During operation, it's critical to monitor ambient temperature and ensure adequate ventilation to prevent overheating. Error codes displayed on the drive's interface provide diagnostic information for troubleshooting; for instance, an "OC" fault typically indicates an overcurrent condition, suggesting potential mechanical binding or an oversized motor for the load. Always consult the user manual for a complete list of fault codes and recommended mitigation procedures.

Scalability & Long-Term Value

The SIMPHOENIX DX100-4T0550 offers significant long-term value through its inherent scalability and compatibility with modern industrial automation trends. Its modular design and support for various communication protocols facilitate easy integration into existing or future IIoT (Industrial Internet of Things) platforms, enabling remote monitoring, predictive maintenance, and data-driven optimization. The drive's robust build quality and advanced thermal management system contribute to a prolonged operational lifespan, minimizing the need for premature replacements. For expanding operations, multiple DX100 series drives can be networked or synchronized, allowing for coordinated control of complex machinery and supporting future growth requirements.

FAQs

1. What are the primary benefits of using the SIMPHOENIX DX100-4T0550 55kW AC drive?

The DX100-4T0550 offers substantial energy savings by precisely matching motor speed to load requirements, reducing electricity consumption.

It provides enhanced process control through accurate speed and torque regulation, improving product quality and consistency.

The drive's advanced protection features and smooth motor operation extend equipment lifespan and minimize maintenance costs.

2. How does the SIMPHOENIX DX100-4T0550 handle heavy loads and dynamic situations?

This drive features robust sensorless vector control, delivering high starting torque for challenging applications.

Its 4-quadrant operation enables regenerative braking, efficiently dissipating energy during deceleration.

The drive's overload capacity allows it to handle temporary peaks in demand without failure.

3. What industrial applications is the SIMPHOENIX DX100-4T0550 55kW best suited for?

It is ideal for large pumps and fans in HVAC and water treatment systems, optimizing flow rates and energy use.

The drive excels in heavy machinery like extruders, mixers, and crushers in manufacturing and mining operations.

It is also highly effective for variable speed applications in material handling and packaging lines.

4. Can the SIMPHOENIX DX100-4T0550 be integrated with existing automation systems?

Yes, the drive supports common industrial communication protocols like Modbus for seamless PLC integration.

Its flexible input/output configuration allows for easy connection to sensors and control signals.

This facilitates its inclusion in SCADA systems for centralized monitoring and control.

5. What are the typical installation considerations for this AC drive?

Ensure proper ventilation space around the drive to prevent overheating during operation.

Use shielded cables for motor and control wiring to minimize electromagnetic interference.

Proper grounding of the drive and motor is crucial for safety and performance.

6. How is the SIMPHOENIX DX100-4T0550 commissioned and programmed?

Initial setup involves configuring motor parameters like power, voltage, and current via the keypad or software.

Users must define acceleration/deceleration ramps to suit the application's dynamic needs.

Setting up protective functions and communication parameters is vital for safe and efficient operation.

7. What common fault codes should users be aware of on the DX100-4T0550?

An 'OC' fault typically signifies an overcurrent condition, possibly due to mechanical issues.

An 'OV' fault indicates overvoltage, which may require checking input power stability.

An 'OH' fault signals an overheat condition, suggesting insufficient cooling or overloading.

8. What measures can be taken to mitigate operational risks with this frequency converter?

Regularly inspect motor and drive for signs of wear or damage.

Ensure the operating environment remains within specified temperature and humidity limits.

Always follow lockout/tagout procedures during maintenance or troubleshooting.

9. How does the SIMPHOENIX DX100-4T0550 support future industrial trends like IIoT?

The drive's communication interfaces allow for remote data acquisition for IIoT platforms.

This enables predictive maintenance strategies based on real-time performance data.

Integration with cloud-based analytics can optimize energy consumption and operational efficiency.

10. What is the expected lifespan and long-term value of the SIMPHOENIX DX100-4T0550?

Its robust construction and quality components ensure a long operational life under industrial conditions.

Energy savings achieved over its lifespan significantly contribute to its return on investment.

Compatibility with evolving automation standards ensures its relevance for future upgrades.