SIMPHOENIX DX100-4T1320 High Capacity Frequency Converter 132kW

The SIMPHOENIX DX100-4T1320 High Capacity Frequency Converter, a robust 132kW (177 HP) solution, redefines industrial motor control with its advanced technological prowess and exceptional performance capabilities. This sophisticated drive is engineered to optimize energy efficiency, enhance process control, and ensure reliable operation across demanding industrial environments. Its core advantages lie in its superior power density, intelligent control algorithms, and robust design, making it a premier choice for applications requiring precise speed and torque management. Key technical parameters include a nominal power of 132kW, an input voltage range suitable for various global grids, and advanced protection features that safeguard both the drive and the connected machinery.

Product Specifications

| Feature             | Specification                               |

| :------------------ | :------------------------------------------ |

| Model               | SIMPHOENIX DX100-4T1320                     |

| Power Rating        | 132 kW (177 HP)                             |

| Input Voltage       | [Specify range, e.g., 380-480V AC ±10%]     |

| Output Voltage      | [Specify range, e.g., 0-480V AC]            |

| Output Frequency    | 0-600 Hz (Adjustable)                       |

| Control Method      | Vector Control (Sensorless & Closed-loop)   |

| Overload Capacity   | 150% for 60 seconds, 180% for 10 seconds    |

| Protection Features | Overvoltage, undervoltage, overcurrent, overload, phase loss, short circuit, overheating |

| Communication Ports | RS485 (Modbus RTU), optional fieldbuses     |

| Enclosure Rating    | IP20 (Standard), IP43/IP54 optional         |

| Dimensions (H x W x D)| [Specify dimensions]                        |

| Weight              | [Specify weight]                            |

Core Features & Market Positioning

The SIMPHOENIX DX100-4T1320 distinguishes itself through its implementation of advanced vector control algorithms, delivering exceptional torque accuracy and dynamic response even at low speeds. This capability is critical for applications such as heavy-duty machinery, extruders, and winders, where precise motor performance directly impacts product quality and production efficiency. Its market positioning is centered on providing a high-performance, reliable, and energy-saving solution for medium to high-power industrial motor applications. The drive's modular design and flexible communication options also facilitate seamless integration into existing automation systems, offering a distinct competitive advantage in terms of adaptability and long-term operational value. Furthermore, its robust thermal management system ensures sustained performance under challenging ambient conditions, a crucial factor for industries operating in harsh environments.

Key Application Scenarios

This high-capacity frequency converter excels in a wide array of demanding industrial applications. It is ideally suited for motor-driven systems requiring precise speed and torque control, such as large pumps and fans in HVAC and water treatment plants, where energy savings through variable speed operation are paramount. In manufacturing, it finds extensive use in conveyor systems, automated production lines, and material handling equipment, ensuring smooth acceleration and deceleration, thereby reducing mechanical stress and wear. The DX100-4T1320 is also a powerful choice for heavy industrial machinery like mixers, crushers, and extruders in the chemical, mining, and plastics industries, where consistent and reliable motor performance under heavy loads is non-negotiable. Its advanced features also make it suitable for applications in the paper and textile industries, supporting processes that demand intricate speed synchronization and tension control.

Practical System Integration Guidance

Integrating the SIMPHOENIX DX100-4T1320 into an industrial system is streamlined through its user-friendly interface and comprehensive documentation. For installation, ensure adequate ventilation and clearances around the drive to prevent overheating, following the recommended mounting guidelines in the manual. Electrical connections require careful adherence to the wiring diagrams, paying close attention to power input, motor output, and grounding requirements. The drive supports both sensorless and closed-loop vector control; for closed-loop applications, proper encoder wiring and parameterization are essential for optimal performance. Commissioning typically involves setting basic motor parameters, such as nominal voltage, current, and frequency, followed by fine-tuning acceleration/deceleration times and PID loop settings relevant to the specific application. Utilizing the built-in Modbus RTU communication port or optional fieldbus modules allows for straightforward integration with PLCs and SCADA systems, enabling remote monitoring and control.

Operation and Risk Mitigation

Safe and efficient operation of the SIMPHOENIX DX100-4T1320 hinges on adherence to operational guidelines and proactive risk mitigation. Before powering on the drive, verify all electrical connections, ensure the motor is correctly phased, and confirm that the input voltage matches the drive's specifications to prevent electrical hazards. During operation, monitor motor temperature and drive status via the human-machine interface (HMI) or communication protocols to detect any anomalies early. Common troubleshooting involves addressing fault codes displayed on the drive; for instance, overload faults (e.g., F01) may indicate undersized motor selection or excessive mechanical load, requiring a review of the application's torque requirements. Phase loss faults (e.g., F03) necessitate checking input power and motor wiring. Implementing appropriate braking resistors, where recommended for high-inertia loads, can help manage regenerative energy and prevent overvoltage faults (e.g., F00), thus enhancing system stability and safety.

Scalability & Long-Term Value

The SIMPHOENIX DX100-4T1320 is designed with scalability and long-term value in mind, supporting the evolving needs of modern industrial automation. Its robust construction and high-quality components ensure longevity and reduced maintenance costs, contributing to a lower total cost of ownership. The drive's compatibility with various communication protocols, including Modbus RTU and optional industrial Ethernet options, allows for seamless integration into both existing and future smart factory architectures, including IIoT platforms. This enables advanced data acquisition for predictive maintenance, performance optimization, and remote diagnostics. For applications requiring higher power outputs or more specialized control, SIMPHOENIX offers a range of drives that can be integrated into a larger, harmonized control system, ensuring a consistent operational experience and facilitating future system expansions or upgrades without compromising performance or reliability.

Frequently Asked Questions (FAQs)

What are the primary benefits of using the SIMPHOENIX DX100-4T1320?

This converter offers significant energy savings through precise motor speed control. It enhances operational efficiency by providing accurate torque regulation across a wide speed range. The drive's robust design ensures reliable performance in demanding industrial environments.

Can the SIMPHOENIX DX100-4T1320 be used with any type of motor?

It is designed for use with three-phase induction motors and permanent magnet synchronous motors. Proper motor parameter configuration within the drive is crucial for optimal performance and protection. Always consult the product manual for compatibility details.

How does the SIMPHOENIX DX100-4T1320 handle regenerative braking?

The drive can manage regenerative energy through its internal braking chopper or external braking resistors. This prevents overvoltage conditions and allows for efficient deceleration of high-inertia loads. Proper sizing of braking components is essential.

What communication protocols does the DX100-4T1320 support for system integration?

The standard model includes RS485 with Modbus RTU support for master-slave communication. Optional communication cards are available for integration with popular industrial fieldbuses like Profibus, Profinet, or Ethernet/IP. This ensures broad compatibility with various automation systems.

Is advanced motor tuning required for optimal performance with the SIMPHOENIX DX100-4T1320?

Yes, for applications demanding high precision, advanced tuning like auto-tuning or manual parameterization is recommended. This ensures the drive's control loop is optimally matched to the motor's characteristics for superior torque and speed response.

What are common fault codes and their meanings for this frequency converter?

Overload faults (e.g., F01) indicate excessive motor current, possibly due to high load or improper sizing. Overvoltage faults (e.g., F00) often occur during regenerative braking if not properly managed. Phase loss faults (e.g., F03) point to input power or motor winding issues.

How can the SIMPHOENIX DX100-4T1320 contribute to energy efficiency in industrial applications?

By adjusting motor speed to match the actual load demand, the drive significantly reduces energy consumption compared to fixed-speed operation. This is particularly beneficial for variable torque loads like fans and pumps, where savings can be substantial.

What environmental conditions should be considered when installing this frequency converter?

The drive should be installed in a clean, dry environment with adequate ventilation. Avoid excessive dust, humidity, or corrosive gases. Operating temperature and altitude derating must be considered for optimal performance and longevity.

Does the SIMPHOENIX DX100-4T1320 support multi-motor control?

While designed primarily for single motor control, it is possible to control multiple motors from a single drive under specific conditions. This requires careful consideration of total load, motor characteristics, and synchronization requirements, often with external contactors.

What is the warranty period and after-sales support like for the SIMPHOENIX DX100-4T1320?

Warranty terms and after-sales support vary by region and distributor. It is advisable to inquire with the authorized SIMPHOENIX dealer or representative for specific details regarding warranty coverage, technical assistance, and spare parts availability.