DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX 3kW VLT AutomationDrive FC-302 3AC 500V Standard

The DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX, a 3kW 3-phase 500V VLT AutomationDrive FC-302, stands as a robust and versatile solution for a wide array of industrial automation tasks. This variable frequency drive (VFD) offers exceptional motor control, energy savings, and a compact design, making it a preferred choice for demanding applications. With its high efficiency, advanced features, and reliable performance, the FC-302 series, including this specific model, ensures optimal operational output and reduced energy consumption. Key technical parameters include a power rating of 3 kW, an input voltage of 3x 500V, and a nominal output current of 5.9 A.

Product Specifications

| Parameter               | Specification                                       |

| :---------------------- | :-------------------------------------------------- |

| Model Number        | FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX              |

| Power Rating        | 3 kW                                                |

| Input Voltage       | 3 x 500V AC                                         |

| Output Current      | 5.9 A                                               |

| Frame Size          | Not specified in model number, typical for FC-302 |

| Enclosure Class     | IP20 (standard, can vary with options)              |

| Control Method      | V/f, Advanced V/f, Flux Vector Control              |

| Operating Temperature | -10°C to +50°C (derating may apply)                 |

| Harmonic Distortion | Low harmonic options available                      |

Core Features & Market Positioning

The DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX excels in its market positioning due to its advanced control algorithms and robust build quality. It offers superior motor performance through its Flux Vector Control capabilities, providing precise speed and torque regulation even under varying load conditions. This drive is engineered for reliability in harsh industrial environments, a key differentiator against less rugged competitors. The FC-302 series is recognized for its energy efficiency, contributing to significant operational cost reductions for end-users. Its modular design also facilitates customization and future upgrades, adding long-term value.

Key Application Scenarios

This DANFOSS VLT AutomationDrive FC-302 is exceptionally well-suited for a broad spectrum of industrial applications. It is commonly deployed in pump and fan control for HVAC systems, where its precise speed regulation leads to substantial energy savings and optimized environmental control. In material handling, such as conveyor systems, its accurate torque control ensures smooth acceleration and deceleration, preventing product damage and improving throughput. It also finds application in mixers, extruders, and general machinery where variable speed operation is crucial for process optimization and energy efficiency. The 3kW rating is ideal for medium-duty industrial tasks.

Practical System Integration Guidance

Integrating the DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX requires careful attention to wiring and configuration. Ensure the drive is installed in a clean, dry environment with adequate ventilation to prevent overheating. The power terminals should be connected according to the motor's requirements and the drive's specifications, adhering to local electrical codes. For optimal performance and safety, use shielded motor cables. Commissioning typically involves setting basic motor parameters, such as nominal voltage, current, and frequency, followed by advanced settings for speed reference, acceleration/deceleration ramps, and control modes like Flux Vector Control for enhanced precision. Parameter programming can be performed via the integrated keypad, an external control panel, or through communication protocols like Modbus RTU or Profibus if equipped.

Operation and Risk Mitigation

Safe operation of the DANFOSS VLT AutomationDrive FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX is paramount. Always ensure the drive is powered down and lockout/tagout procedures are followed before performing any maintenance or wiring. Avoid exposure to moisture and dust, as the standard IP20 enclosure requires protection from solid objects larger than 12.5mm. Common troubleshooting issues include overcurrent faults, which can be mitigated by ensuring the motor and load are within the drive's capacity or by adjusting acceleration ramps. Undervoltage or overvoltage faults typically indicate power supply issues. Refer to the drive's manual for specific fault codes and their resolutions.

Scalability & Long-Term Value

The DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX offers significant scalability and long-term value. Its modular design allows for the addition of option modules, such as communication cards for integration into advanced control networks (e.g., Industrial Internet of Things - IIoT platforms) or specialized I/O cards for complex automation tasks. This ensures the drive can adapt to evolving system requirements without needing a complete replacement. Compatibility with Danfoss's extensive range of motors and sensors further enhances its integration into existing or new automation architectures, providing a future-proof investment. The inherent energy efficiency also contributes to long-term cost savings, maximizing return on investment.

Frequently Asked Questions

What are the primary benefits of using the DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

This VFD offers significant energy savings by precisely controlling motor speed. It provides enhanced motor control accuracy and responsiveness for various industrial processes. The drive's robust design ensures reliable operation in demanding environments.

How do I set up motor parameters on the DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

Access the parameter menu using the drive's keypad or software. Input the motor's nominal voltage, current, and frequency accurately. Configure acceleration and deceleration ramps for smooth operation.

What are common applications for a 3kW VLT AutomationDrive FC-302?

This drive is ideal for pumps, fans, and conveyors. It is also used in mixers, extruders, and other general machinery. These applications benefit from variable speed and precise torque control.

Can the DANFOSS FC-302 be integrated into an IIoT system?

Yes, optional communication modules enable seamless integration. This allows for remote monitoring and control via IIoT platforms. Data acquisition supports predictive maintenance strategies.

What is the typical enclosure rating for the DANFOSS FC-302?

The standard enclosure rating is IP20. This means it is protected against solid objects larger than 12.5mm. For harsher environments, external enclosures may be necessary.

How does Flux Vector Control benefit my application?

Flux Vector Control provides superior speed and torque regulation. It ensures precise motor performance even under fluctuating loads. This is crucial for demanding applications like printing or winding.

What is the maximum input voltage for this specific DANFOSS VLT AutomationDrive?

The DANFOSS FC-302P3K0T5E20H2XGCXXXSXXXXAXBXCXXXXDX operates with a 3x 500V AC input voltage. Ensure your power supply matches these specifications. Proper grounding is essential.

How can I troubleshoot overcurrent faults on the FC-302?

Verify motor and load ratings are within the drive's capacity. Adjust acceleration ramps to be less aggressive. Check for mechanical issues in the driven equipment.

Is the DANFOSS FC-302 a compact drive?

Yes, the FC-302 series is known for its compact and modular design. This facilitates easy installation in control cabinets. Space savings are a significant advantage.

What kind of warranty does Danfoss typically offer on their VLT drives?

Danfoss generally provides a standard warranty period for their VLT drives. Specific terms vary by region and product line. Extended warranties may be available for purchase.