DANFOSS FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX 15kW 500V Three Phase Automation Inverter

The DANFOSS FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX 15kW 500V Three Phase Automation Inverter is engineered for demanding industrial applications, offering superior control, energy efficiency, and robust performance. This inverter is a powerhouse in variable speed drive technology, designed to optimize motor performance and reduce operational costs. Its advanced features include precise speed and torque control, integrated safety functions, and comprehensive communication options, making it a versatile solution for a wide array of automation challenges. The unit boasts a 15kW power rating and operates on a 500V three-phase power supply, ensuring compatibility with high-demand industrial machinery.

Product Specifications

| Parameter                | Value                                       |

| :----------------------- | :------------------------------------------ |

| Model Number             | FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX      |

| Power Rating             | 15 kW                                       |

| Voltage                  | 500V                                        |

| Phase                    | Three Phase                                 |

| Enclosure Type           | IP20 (Standard, customizable options exist) |

| Control Type             | Advanced Vector Control, V/f Control        |

| Input Frequency          | 50/60 Hz                                    |

| Output Frequency Range   | 0-650 Hz                                    |

| Braking                  | Integrated Braking Chopper (optional resistor) |

| Communication Options    | Fieldbus (e.g., Profibus, Profinet, Modbus) |

| Operating Temperature    | -10°C to +50°C (derating may apply)          |

| Approvals                | CE, UL, cUL                                 |

Core Features & Market Positioning

The DANFOSS FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX distinguishes itself in the automation inverter market through its sophisticated control algorithms and robust build quality. It offers superior motor control, including advanced vector control capabilities that provide precise torque and speed regulation even under varying load conditions. This precision minimizes energy consumption and extends motor lifespan. Its modular design also facilitates customization and upgrades, enhancing its long-term value proposition. The inverter is positioned as a premium solution for industries requiring high reliability and advanced functionality, offering a competitive edge through its energy-saving features and integration flexibility.

Key Application Scenarios

This 15kW 500V automation inverter is ideally suited for a broad spectrum of industrial applications. It excels in pump and fan control, where variable speed operation significantly reduces energy usage and noise levels. Conveyor systems benefit from its precise speed control for optimized material handling and throughput. In the processing industries, such as food and beverage or water treatment, the FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX ensures consistent product quality through stable motor operation. Its robust design also makes it suitable for machine tools, textile machinery, and HVAC systems requiring reliable and efficient motor management.

Practical System Integration Guidance

Integrating the DANFOSS FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX into existing systems is streamlined by its user-friendly interface and comprehensive connectivity options. Proper wiring is critical; ensure the power supply voltage matches the 500V rating and that all grounding connections are secure to prevent electrical hazards. For fieldbus communication, select the appropriate module (e.g., FC Profibus option or FC Profinet option) and configure the network settings according to the master system's requirements. The initial commissioning process involves parameter setting, including motor data entry, ramp times, and control modes (e.g., VVCplus or DTC). Referencing the DANFOSS VLT AutomationDrive manual is essential for detailed parameter configuration and troubleshooting.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX necessitates adherence to all safety guidelines. Ensure proper ventilation around the inverter to prevent overheating, and always disconnect power before performing any maintenance or wiring. Common troubleshooting scenarios often involve motor overload or under-voltage faults. For instance, an "Overcurrent" fault (e.g., fault code 5) might indicate an excessively high load or a short circuit, requiring an inspection of the motor and driven equipment. Unexpected shutdowns could be related to "Input Phase Loss" (e.g., fault code 10) or "Output Phase Loss" (e.g., fault code 12), necessitating checks of the incoming power supply and motor connections. Regular diagnostic checks via the control panel or communication interface help identify potential issues proactively.

Scalability & Long-Term Value

The DANFOSS FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX is designed for scalability, allowing for integration into evolving industrial automation landscapes. Its modularity permits the addition of optional cards for expanded I/O or advanced communication protocols, such as EtherNet/IP or Modbus TCP, facilitating seamless connectivity with modern IIoT platforms. This ensures that the inverter can adapt to future system upgrades and data monitoring requirements without complete replacement. Compatibility with DANFOSS's broader ecosystem of automation products and services further enhances its long-term value, providing a unified control and monitoring solution for entire facilities.

Frequently Asked Questions

Q1: What is the maximum motor size this inverter can control?

This inverter is rated for 15kW, meaning it can efficiently control three-phase motors with a corresponding power output.

It is crucial to match the motor's nominal power and current rating to the inverter's capabilities for optimal performance.

Consulting the DANFOSS VLT AutomationDrive manual for specific motor compatibility charts is recommended for precise application sizing.

Q2: Can this inverter be used with single-phase motors?

No, the DANFOSS FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX is designed exclusively for three-phase motor applications.

Running a three-phase motor from a single-phase supply using this inverter requires a specific phase converter setup.

Single-phase input to a three-phase output inverter is generally not supported and can lead to damage or malfunction.

Q3: What are the primary benefits of using the VVCplus control mode?

VVCplus (Voltage/Vector Control Plus) offers excellent dynamic performance and energy savings for variable torque applications.

It provides precise voltage and frequency control, ideal for pumps and fans, ensuring stable operation and reduced power consumption.

This control mode is highly effective in maintaining motor efficiency across a wide speed range, minimizing energy waste.

Q4: How do I set up fieldbus communication for this inverter?

First, ensure the correct fieldbus option card is installed in the inverter's expansion slot.

Next, configure the inverter's communication parameters (address, baud rate, etc.) to match your network's settings.

Refer to the specific fieldbus option card's manual and your network controller's documentation for detailed setup instructions.

Q5: What is the operating temperature range for the FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX?

The standard operating temperature range for this inverter is typically between -10°C and +50°C.

Continuous operation at the higher end of this range may require derating the inverter's output capacity.

Proper ventilation and ambient temperature monitoring are essential to prevent overheating and ensure longevity.

Q6: How can I reset a fault on this DANFOSS inverter?

Many faults can be reset by pressing the "Stop" or "Reset" button on the control panel after the fault condition has been cleared.

Some persistent faults may require a power cycle (disconnecting and reconnecting power) after addressing the root cause.

For critical or recurring faults, consult the fault code list in the manual and seek expert technical support.

Q7: Does this inverter have built-in braking capabilities?

Yes, this model series typically includes an integrated braking chopper, which allows for the connection of an external braking resistor.

The braking resistor dissipates excess energy generated during deceleration, preventing overvoltage on the DC bus.

Proper sizing of the braking resistor is crucial based on the application's braking requirements and duty cycle.

Q8: What is the enclosure rating of this inverter, and is it suitable for harsh environments?

The standard enclosure rating for the FC-302P15KT5E20H2XGCXXXSXXXXAXBXCXXXXDX is IP20, which offers protection against solid objects larger than 12.5mm.

For environments with dust, moisture, or corrosive elements, higher IP-rated enclosures or external protective cabinets are recommended.

DANFOSS offers various enclosure options and accessories to suit challenging industrial conditions.

Q9: Can this inverter be used for precise positioning applications?

While primarily designed for speed and torque control, advanced features like encoder feedback in vector control mode can enable highly accurate speed regulation.

For true closed-loop positioning, dedicated servo drives or specific motion control solutions might be more appropriate.

However, for applications requiring precise speed holding, this inverter can perform exceptionally well.

Q10: What are the power factor correction capabilities of this inverter?

The inverter itself does not actively perform power factor correction on the mains supply; however, its efficient operation inherently improves system power factor compared to fixed-speed motors.

For applications requiring a higher overall power factor, external power factor correction equipment may be necessary.

The inverter's design aims to minimize reactive power draw under various load conditions.