DANFOSS FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX 3kW IP55 VLT AutomationDrive FC-302 3AC 500V Standard
The DANFOSS FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX 3kW IP55 VLT AutomationDrive FC-302 is a high-performance variable frequency drive designed for demanding industrial applications. It boasts a power rating of 3kW, a 3-phase AC input of 500V, and an IP55 enclosure for robust protection against dust and water ingress. This drive excels in delivering precise motor control, energy savings, and enhanced operational efficiency across a wide spectrum of machinery. Its core advantages lie in its advanced control algorithms, comprehensive feature set, and reliable performance in harsh environments, making it a preferred choice for various automation tasks.
Product Specifications
| Feature | Specification |
| :------------------- | :------------------------------------------------- |
| Model Number | FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX |
| Power Rating | 3 kW |
| Input Voltage | 3 x 500 V AC |
| Enclosure Rating | IP55 |
| Series | VLT AutomationDrive FC-302 |
| Frame Size | Not explicitly stated, but implied by power rating |
| Output Frequency | 0-599 Hz |
| Control Method | V/f, Vector control, Advanced Closed-loop Vector |
| Overload Capability | 150% for 60s, 200% for 2s |
| Ambient Temperature | -20°C to +50°C (derating may apply above 40°C) |
| Harmonic Distortion | Built-in DC-choke for reduced harmonics |
| Communication Options| Slot for fieldbus adapters (e.g., Profibus, EtherNet/IP) |
Core Features & Market Positioning
The DANFOSS FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX stands out in the competitive variable frequency drive market due to its robust construction and advanced control capabilities. Its IP55 rating ensures reliable operation in dusty and wet industrial settings, a critical factor for many manufacturing plants and process industries. The drive's sophisticated control modes, including advanced closed-loop vector control, provide exceptional torque accuracy and dynamic response, crucial for applications requiring precise speed and position management. This level of performance, combined with Danfoss's reputation for durability and energy efficiency, positions the FC-302 as a premium solution for users prioritizing long-term operational cost savings and process optimization.
Key Application Scenarios
This 3kW VLT AutomationDrive FC-302 is ideally suited for a broad range of industrial automation tasks where precise motor control and energy efficiency are paramount. It excels in applications such as conveyor systems, pumps, fans, mixers, and extruders, where variable speed operation can significantly reduce energy consumption and improve process output. The drive's ability to handle demanding torque requirements and its robust IP55 enclosure make it an excellent choice for environments in the food and beverage industry, wastewater treatment, and general manufacturing, where exposure to moisture and dust is common. Furthermore, its compatibility with various motor types, including asynchronous and permanent magnet motors, expands its application flexibility.
Practical System Integration Guidance
Integrating the DANFOSS FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX into an industrial system involves careful consideration of power and control wiring. The 3-phase 500V AC power input should be connected to the L1, L2, and L3 terminals, ensuring proper grounding for safety. Control wiring for digital and analog inputs/outputs, as well as communication modules, should be meticulously planned according to the drive's manual to facilitate external control signals and feedback. Commissioning typically involves setting fundamental parameters such as motor data (rated power, voltage, current, frequency), ramp times, and control modes. Advanced configuration may include setting up PID controllers for closed-loop processes or integrating fieldbus communication for centralized control and monitoring.
Operation and Risk Mitigation
Safe operation of the DANFOSS FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX requires adherence to electrical safety standards and the drive's specific operating procedures. Ensure all personnel are qualified and follow lockout/tagout procedures during installation, maintenance, or troubleshooting. Common fault codes, such as "Overcurrent" (FC-02) or "Motor Overload" (FC-03), often indicate issues with the motor, driven load, or drive configuration, necessitating a thorough inspection of these components and parameter settings. Proper ventilation and maintaining the drive within its specified ambient temperature range are critical to prevent overheating and potential damage. Regular checks of wiring integrity and environmental conditions will help mitigate risks and ensure continuous operation.
Scalability & Long-Term Value
The VLT AutomationDrive FC-302 series offers significant scalability and long-term value for industrial operations. Danfoss provides a range of compatible accessories and communication options, allowing for seamless integration into existing automation architectures and future expansion. The availability of various fieldbus adapters enables connection to leading industrial networks, supporting the trend towards Industrial Internet of Things (IIoT) and smart factory initiatives. Furthermore, Danfoss's commitment to product development and readily available technical support ensures that users can maintain and upgrade their systems effectively, maximizing the return on investment over the drive's extended operational lifespan.
Frequently Asked Questions
Q1: What is the primary function of the DANFOSS FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX?
This drive controls motor speed and torque precisely. It optimizes energy consumption by matching motor output to load demands. Its robust design suits harsh industrial environments.
Q2: Can this 3kW VLT AutomationDrive be used with single-phase motors?
No, this is a 3-phase AC drive designed for 3-phase motors. It requires a 3-phase power supply for operation. Using it with single-phase motors is not supported.
Q3: What does the IP55 rating signify for this DANFOSS FC-302 drive?
It means the drive is protected against solid objects over 1mm and falling water. This offers good defense against dust and low-pressure water jets. It's suitable for many general industrial settings.
Q4: How do I connect external control signals to the FC-302 drive?
Use the dedicated digital and analog input terminals. Refer to the user manual for specific terminal assignments. Ensure correct wiring for start/stop, speed reference, and other functions.
Q5: What are the main benefits of using closed-loop vector control with this drive?
It provides superior torque control and dynamic response. This is crucial for applications with rapid load changes. It enables precise speed regulation even under varying conditions.
Q6: What is the recommended ambient temperature range for operating the FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX?
The drive typically operates between -20°C and +50°C. Derating is required if operating above 40°C. Proper ventilation is essential to maintain optimal performance.
Q7: Does the DANFOSS FC-302P3K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX support fieldbus communication?
Yes, it features expansion slots for various fieldbus adapters. This allows integration with common industrial networks. It enables remote control and monitoring.
Q8: How can I troubleshoot an "Overcurrent" fault (FC-02) on this drive?
Check for motor short circuits or insulation issues. Verify the motor is not overloaded for the drive's capacity. Ensure acceleration ramp times are not too short.
Q9: Is it possible to program advanced functions like PID control on this drive?
Yes, the FC-302 supports integrated PID control loops. This is useful for maintaining process variables like pressure or flow. It reduces the need for external controllers.
Q10: What is the long-term value proposition of the VLT AutomationDrive FC-302?
It offers energy savings and extended equipment life. Its robust design minimizes downtime. Danfoss provides excellent support and upgrade options.
