DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX 4kW IP55 500V Three Phase Automation Inverter

The DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX 4kW IP55 500V Three Phase Automation Inverter is a robust and versatile drive designed for demanding industrial automation applications. This inverter excels in delivering precise motor control, energy efficiency, and enhanced operational reliability. Its core advantages include superior thermal management, advanced diagnostic capabilities, and seamless integration into complex control systems, making it a preferred choice for sectors requiring high-performance variable speed drives.

Product Specifications

| Parameter                | Value                                                                |

| :----------------------- | :------------------------------------------------------------------- |

| Model Number             | FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX                              |

| Power Rating             | 4 kW                                                                 |

| Enclosure                | IP55                                                                 |

| Voltage                  | 500V                                                                 |

| Phase                    | Three Phase                                                          |

| Frame Size               | P04 (Implied by model number structure for 4kW)                        |

| Filter                   | Z55 (Harmonic filter)                                                |

| Coating                  | H2 (Conformal coating)                                               |

| Options                  | XGCXXXSXXXXAXBXCXXXXDX (Specific option codes for advanced features) |

Core Features & Market Positioning

The DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX stands out in the automation inverter market due to its sophisticated control algorithms and robust build quality. Its integrated harmonic filter (Z55) ensures compliance with stringent power quality standards, reducing electromagnetic interference and improving system efficiency. The inverter's IP55 rating signifies excellent protection against dust and water ingress, allowing for reliable operation in harsh industrial environments. Danfoss positions this drive as a premium solution for applications demanding high precision, energy savings, and long-term operational stability, differentiating itself through advanced diagnostics and a user-friendly interface that simplifies commissioning and maintenance.

Key Application Scenarios

This automation inverter finds extensive use across various industrial sectors, including water treatment, HVAC systems, material handling, and general manufacturing. Its 4kW power rating and 500V supply voltage make it suitable for medium-duty applications like pump and fan control, conveyor systems, and process machinery. The IP55 enclosure is particularly beneficial for outdoor installations or environments prone to dust and moisture. The FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX's precise speed regulation and torque control capabilities are critical for applications where consistent performance is paramount, such as in food and beverage processing or textile manufacturing.

Practical System Integration Guidance

Integrating the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX involves careful consideration of power and control wiring. The drive requires a three-phase 500V AC supply, and proper grounding is essential for safety and performance. For control, it supports various fieldbus communication protocols, allowing seamless integration into PLC-based automation systems. The installation should ensure adequate ventilation, adhering to Danfoss's recommended clearances to prevent overheating, especially given its robust performance capabilities. Basic parameter settings, such as motor data and application functions, can be configured via the integrated keypad or through commissioning software, facilitating a streamlined setup process.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX requires adherence to all local electrical codes and safety standards. Before performing any maintenance or troubleshooting, always disconnect the main power supply and allow the DC bus capacitors to discharge. Common troubleshooting scenarios often involve parameter misconfigurations or power supply issues. The inverter's advanced diagnostic features, accessible through the display or software, provide error codes that, when cross-referenced with the user manual, help pinpoint the root cause of faults, such as overcurrent, overvoltage, or motor thermal overload.

Scalability & Long-Term Value

The DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its inherent scalability and compatibility with modern industrial control architectures. Its modular design and support for various communication protocols, including PROFINET and EtherNet/IP, ensure it can be integrated into existing or future IIoT (Industrial Internet of Things) platforms for advanced monitoring and data analysis. The availability of software tools for parameter backup and remote management further enhances its long-term utility, allowing for efficient system upgrades and predictive maintenance strategies, thereby minimizing downtime and optimizing operational costs over the drive's lifecycle.

Frequently Asked Questions

What are the primary benefits of the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX inverter?

This inverter provides superior motor control precision and energy efficiency. It excels in demanding industrial environments due to its robust IP55 rating and advanced thermal management systems.

The drive offers advanced diagnostic capabilities, simplifying troubleshooting and minimizing downtime. Its integrated harmonic filter ensures compliance with power quality regulations.

It is designed for seamless integration into complex automation systems, offering scalability and long-term operational value for various industrial applications.

How do I connect the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX to a 500V three-phase power supply?

Ensure the main power is switched off before commencing any wiring. Connect the incoming three-phase 500V AC power lines to the designated L1, L2, and L3 terminals on the inverter.

Proper grounding is critical for safety and optimal performance. Connect the protective earth ground wire to the dedicated grounding terminal on the inverter unit.

Consult the product manual for specific terminal identification and torque specifications to ensure secure and safe electrical connections.

What are common applications for a 4kW IP55 automation inverter like the FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX?

This inverter is ideal for controlling pumps and fans in HVAC and water management systems. Its precise speed regulation ensures optimal performance and energy savings in these applications.

It is well-suited for material handling equipment such as conveyors and automated guided vehicles (AGVs) in manufacturing and logistics.

Other applications include process machinery, mixers, and extruders where variable speed and torque control are essential for product quality and efficiency.

What does the IP55 rating signify for this Danfoss inverter?

The IP55 rating indicates that the inverter is protected against harmful dust ingress. It also ensures it is protected against water jets from any direction.

This robust enclosure makes the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX suitable for installation in challenging industrial environments.

Applications in outdoor settings or areas with high levels of dust or moisture can confidently utilize this inverter's protection features.

How can I integrate the FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX into an existing automation system?

This inverter supports multiple industrial fieldbus communication protocols. This allows for seamless integration with various PLCs and SCADA systems.

Utilize the appropriate communication module or built-in port to establish a connection with your control network. Configure the communication parameters according to your system's requirements.

The drive's flexibility ensures it can adapt to both new installations and upgrades of existing automation infrastructure, providing modern control capabilities.

What are the key technical specifications of the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX?

The inverter has a power rating of 4kW and operates on a three-phase, 500V AC power supply. Its enclosure is rated IP55 for dust and water protection.

The model designation FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX specifies features like an integrated harmonic filter (Z55) and conformal coating (H2).

These specifications highlight its suitability for robust industrial environments requiring reliable and efficient motor control.

Can this inverter be used for energy saving applications?

Yes, variable speed drives like the FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX are inherently designed for energy efficiency. They reduce power consumption by matching motor speed to the actual load requirement.

By precisely controlling motor speed, this inverter can significantly cut energy costs in applications such as pumps and fans, where fixed-speed operation often leads to wasted energy.

The advanced control algorithms and integrated features further optimize energy performance, contributing to reduced operational expenses and a lower carbon footprint.

What is the purpose of the 'Z55' in the product number FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX?

The 'Z55' designation typically refers to specific harmonic filtering capabilities integrated into the inverter. This helps mitigate harmonic distortion on the power supply.

An integrated harmonic filter is crucial for meeting stringent power quality standards and reducing electromagnetic interference in sensitive industrial environments.

This feature ensures cleaner power output and input, improving overall system reliability and compliance with regulations.

How do I program or commission the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX?

Commissioning can be performed using the integrated control panel on the inverter itself. This allows for basic parameter adjustments and monitoring.

For more advanced setup and configuration, Danfoss provides dedicated software tools that connect to the inverter via USB or communication ports. These tools offer a user-friendly interface for parameter setting and diagnostics.

Referencing the official Danfoss user manual is essential for detailed programming instructions, parameter descriptions, and best practices for optimal performance.

What are the typical fault codes for this inverter and how can they be resolved?

Common fault codes relate to overcurrent, overvoltage, undervoltage, motor thermal overload, and communication errors. For example, a fault code like 'F01' might indicate an overcurrent condition.

To resolve these, first ensure the load and motor are within the inverter's specifications. Check wiring for loose connections or short circuits and verify the power supply is stable.

Always consult the DANFOSS FC-302P4K0T5Z55H2XGCXXXSXXXXAXBXCXXXXDX user manual for a comprehensive list of fault codes and their specific troubleshooting procedures.