DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX 200kW IP54 Three Phase 500V Automation VFD Control

The DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX Variable Frequency Drive (VFD) is a powerful automation solution engineered for demanding industrial applications. This 200kW, three-phase, 500V unit offers robust performance, exceptional energy efficiency, and advanced control capabilities, making it a prime choice for modern automation systems. Its IP54 rating ensures reliable operation in challenging environments, safeguarding against dust and water ingress. The FC-302 series is recognized for its user-friendly interface and flexible configuration options, allowing for seamless integration into a wide array of industrial processes. Key advantages include precise motor speed control, significant energy savings through optimized power consumption, and enhanced system reliability.

Product Specifications

| Parameter             | Value                                       |

| :-------------------- | :------------------------------------------ |

| Model Number          | FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX      |

| Power Rating          | 200 kW                                      |

| Voltage               | 500 V (Three Phase)                         |

| Enclosure             | IP54                                        |

| Control Type          | Variable Frequency Drive (VFD)              |

| Series                | FC-302                                      |

Core Features & Market Positioning

The DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX stands out in the competitive VFD market due to its advanced control algorithms and robust build quality. It leverages Danfoss's extensive experience in power electronics to deliver superior motor performance and energy efficiency. The drive's intelligent features, such as advanced motor control modes (e.g., VVCplus), ensure optimal torque and speed regulation across varying loads. This positions the FC-302 series as a premium solution for applications demanding high reliability and precise process control, differentiating it from standard VFD offerings. Its ability to adapt to diverse motor types and complex system requirements further solidifies its market standing as a versatile and high-performance drive.

Key Application Scenarios

This 200kW VFD is exceptionally well-suited for demanding applications in sectors such as water and wastewater treatment, where precise pump speed control is crucial for managing flow rates and minimizing energy consumption. In the HVAC industry, it optimizes fan and pump operation for large buildings, leading to substantial energy savings and improved comfort control. The mining and metals sector benefits from its rugged design and high power output for applications like conveyor systems and crushers. Furthermore, its adaptability makes it ideal for material handling, general manufacturing, and any industrial process requiring variable speed motor control for efficiency and performance optimization.

Practical System Integration Guidance

Integrating the DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX into an industrial system requires careful consideration of power and control wiring. Ensure the incoming power supply is stable and correctly phased for three-phase operation at 500V. For optimal performance and safety, use shielded motor cables to minimize electromagnetic interference (EMI), especially in sensitive control environments. The drive's programming interface allows for detailed customization of operational parameters, including acceleration/deceleration ramps, speed limits, and motor protection settings. Refer to the official Danfoss documentation for specific wiring diagrams and commissioning sequences to ensure a safe and efficient setup.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX necessitates adherence to proper lockout/tagout procedures during maintenance and commissioning. Always ensure the drive is fully de-energized before performing any electrical work. Familiarize yourself with the drive's error code display to quickly diagnose and address potential issues. Common faults may relate to overcurrent, overvoltage, or motor thermal overload, often indicative of mechanical problems or incorrect parameter settings. Promptly addressing these alerts through the drive's diagnostic menus and consulting the user manual can prevent serious equipment damage and ensure continuous operation.

Scalability & Long-Term Value

The DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its inherent scalability and compatibility with modern industrial automation platforms. Its modular design allows for the integration of optional communication cards, enabling seamless connectivity with SCADA systems and Industrial Internet of Things (IIoT) platforms for advanced monitoring, control, and data analytics. This facilitates predictive maintenance strategies and optimizes overall plant efficiency. The drive's robust construction and Danfoss's reputation for reliability ensure a long operational lifespan, minimizing total cost of ownership and supporting future system upgrades without requiring a complete VFD replacement.

Frequently Asked Questions

Q1: What is the primary function of the DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX?

It regulates motor speed precisely.

This VFD optimizes energy consumption for motors.

It enhances industrial process control and automation.

Q2: How does the IP54 rating benefit this VFD?

It protects against dust ingress.

The rating ensures resistance to water splashes.

This allows for reliable operation in challenging environments.

Q3: What are the advantages of using VVCplus control?

VVCplus offers precise motor speed regulation.

It ensures consistent torque across loads.

This technology maximizes system efficiency.

Q4: Can this VFD be integrated with IIoT platforms?

Yes, via optional communication modules.

IIoT integration enables remote monitoring.

It supports advanced data analytics and predictive maintenance.

Q5: What are common troubleshooting areas for this VFD?

Overcurrent and overvoltage faults.

Motor thermal overload issues.

Incorrect parameter configurations.

Q6: What type of motor does this VFD control?

It controls standard three-phase AC induction motors.

It can also manage permanent magnet motors.

The drive offers advanced motor control for optimal performance.

Q7: How can energy savings be achieved with this VFD?

By matching motor speed to actual load requirements.

Optimizing motor performance reduces energy waste.

Reduced starting currents also contribute to savings.

Q8: What installation considerations are important for this VFD?

Proper electrical grounding and shielding.

Adequate ventilation to prevent overheating.

Correct wiring for power and control signals.

Q9: What is the significance of the 500V rating?

It indicates the drive's operational voltage.

This rating is suitable for medium-voltage industrial applications.

It requires a compatible power supply infrastructure.

Q10: Where is the DANFOSS FC-302N200T5E54H2XGCXXXSXXXXAXBXCXXXXDX typically applied?

In water and wastewater treatment plants.

Common in HVAC systems for large buildings.

Used extensively in mining and material handling.