DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX 2.2kW VLT Micro Drive 3AC 480V

The DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX is a 2.2kW, 3-phase AC VLT Micro Drive designed for robust industrial applications. This drive offers precise motor control and significant energy savings, making it a highly sought-after solution for variable speed applications. Key advantages include its compact design, ease of integration, and advanced control algorithms that ensure optimal performance and reliability. Its technical specifications include a power rating of 2.2kW, an input voltage of 3 x 480V AC, and an output current of 5.2A. The drive is built with a high degree of protection (IP20) and features an integrated RFI filter.

Product Specifications

| Parameter             | Value                                |

| :-------------------- | :----------------------------------- |

| Model                 | FC-051P2K2T4E20HXBXCXXXSXXX          |

| Power Rating          | 2.2 kW                               |

| Input Voltage         | 3 x 480V AC                          |

| Output Current        | 5.2 A                                |

| Enclosure Class       | IP20                                 |

| Filter                | Integrated RFI Filter                |

| Control Type          | V/f, Advanced V/f, Flux Vector       |

| Communication Options | Not Specified (External Module)      |

| Braking               | Not Specified (External Resistor)    |

| Operating Temperature | -10°C to +50°C (derating may apply) |

Core Features & Market Positioning

The DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX distinguishes itself in the competitive variable frequency drive market through its robust construction and intelligent control capabilities. Its advanced V/f (Voltage/Frequency) control, coupled with optional flux vector control, provides superior motor performance, ensuring precise speed and torque regulation even under varying load conditions. This level of control translates to extended motor life and reduced mechanical stress on driven equipment. Furthermore, the integrated RFI filter helps to minimize electromagnetic interference, simplifying installation in sensitive environments and ensuring compliance with EMC directives. Danfoss's reputation for reliability and energy efficiency solidifies the FC-051P2K2T4E20HXBXCXXXSXXX's position as a premium choice for industrial automation.

Key Application Scenarios

This VLT Micro Drive is ideally suited for a wide array of industrial applications where precise motor speed control and energy efficiency are paramount. Common use cases include fan and pump control in HVAC systems, where modulating airflow or water flow can lead to substantial energy savings. It is also widely deployed in conveyor systems, mixers, extruders, and other process machinery within the food and beverage, water treatment, and general manufacturing sectors. The drive's compact size facilitates easy integration into control panels, making it a practical choice for both new installations and retrofits. The 480V AC input is standard for North American industrial power grids, further enhancing its applicability in these regions.

Practical System Integration Guidance

Integrating the DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX into an industrial control system is streamlined by its user-friendly design. Wiring the drive requires connecting the incoming 3-phase power to the L1, L2, and L3 terminals and the motor to the T1, T2, and T3 terminals. For safety, ensure the power is de-energized before performing any electrical connections. The drive supports various digital and analog inputs/outputs for external control signals and feedback, allowing for seamless integration with PLCs and other automation devices. Basic parameter setup, accessible via the drive's local control panel or through optional software, enables quick commissioning for standard applications. For applications requiring braking, an external braking resistor can be connected to the appropriate terminals, as this feature is not internally integrated.

Operation and Risk Mitigation

Operating the DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX involves understanding its parameter settings and safety features. It is crucial to ensure the drive's ventilation is unobstructed to prevent overheating, especially during continuous operation at high loads or elevated ambient temperatures. Always consult the product manual for specific derating guidelines applicable to ambient conditions above 50°C. Common troubleshooting may involve addressing fault codes displayed on the drive's interface. For instance, "Overcurrent" faults typically indicate a motor or load issue, while "Over-temperature" faults suggest inadequate cooling or an overloaded motor. Proper grounding and adherence to electrical codes are essential for safe operation and to mitigate risks of electrical shock or equipment damage.

Scalability & Long-Term Value

The DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX offers excellent long-term value through its robust design and compatibility with evolving industrial automation standards. While this specific model is a VLT Micro Drive, it belongs to the broader Danfoss VLT family, which provides a consistent platform across different performance levels, facilitating future upgrades or standardization within a facility. Integration with IIoT (Industrial Internet of Things) is achievable through optional communication modules that enable network connectivity (e.g., Modbus, Profibus, EtherNet/IP), allowing for remote monitoring, diagnostics, and data analysis. This connectivity supports predictive maintenance strategies and optimises operational efficiency, contributing to the drive's overall lifecycle value.

FAQs

What is the primary function of the DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX?

This drive controls the speed of AC electric motors. It allows for precise adjustment of motor speed and torque. This optimizes energy consumption and process control.

It functions by converting fixed frequency AC power to variable frequency and voltage. This directly influences the motor's rotational speed. It is crucial for applications requiring variable output.

The drive enhances efficiency in many industrial processes. Applications include pumps, fans, and conveyors. It reduces wear on machinery by avoiding hard starts.

How do I wire the DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX for basic operation?

Connect the incoming 3-phase power supply to terminals L1, L2, and L3. Connect the three motor leads to terminals T1, T2, and T3. Ensure proper grounding for safety.

Digital inputs can be wired for start/stop commands and speed selection. Analog inputs allow for speed reference signals from potentiometers or PLCs. Consult the manual for specific input/output configurations.

Always disconnect power before making any connections. Verify wiring against the product manual to prevent damage or incorrect operation. Proper installation is key to reliable performance.

What are the common applications for this Danfoss Micro Drive?

This drive is ideal for fan and pump applications in HVAC systems. It enables precise flow and pressure control, saving energy. It is also used in general industrial machinery.

Conveyor systems, mixers, and extruders benefit from its variable speed capabilities. It allows for optimized production rates and product quality. Its compact size suits panel integration.

The drive is suitable for manufacturing, food processing, and water/wastewater industries. Its 480V rating fits standard North American industrial power. It offers a robust solution for many tasks.

Can the DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX be used with single-phase motors?

No, this VLT Micro Drive is designed for three-phase AC motors only. It requires a 3-phase input power supply. Using it with a single-phase motor will cause damage.

Single-phase motors require different drive technology. Ensure your motor is rated for three-phase operation before connecting. Check the motor's nameplate for its specifications.

For single-phase motor control, a different type of variable speed drive would be necessary. Always verify compatibility between the motor and the drive. This prevents equipment failure and ensures safe operation.

What is the power rating and voltage for this specific drive model?

The DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX has a power rating of 2.2 kW. It operates with a 3-phase AC input voltage of 480V. This is a standard industrial voltage in North America.

The output current capacity is 5.2 A. This rating determines the maximum motor size it can effectively control. Ensure your motor's full load amperage is within this limit.

This specification is crucial for selecting the correct drive. Matching the drive's power and voltage to the motor and supply is essential for optimal performance and longevity. Always verify these parameters.

Does this drive include an integrated braking system?

No, the DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX does not have an integrated braking resistor. Braking functionality requires an external braking resistor. This must be connected to the drive's designated terminals.

An external braking resistor dissipates excess energy generated during motor deceleration. This is essential for applications with frequent stops or high inertia loads. The resistor size depends on the application's braking requirements.

Without an external resistor, the drive may fault during braking. Consult the product manual to select the correct braking resistor for your specific application. Proper installation ensures safe and effective braking.

What type of control methods does this drive support?

This drive supports advanced V/f (Voltage/Frequency) control. It also offers flux vector control for enhanced performance. This ensures precise speed and torque regulation.

Advanced V/f control provides better motor performance than basic V/f. Flux vector control is ideal for applications requiring high starting torque and dynamic response. The choice depends on the application's demands.

Parameter settings allow you to select and configure the desired control method. Proper configuration optimizes motor efficiency and dynamic response. Always refer to the manual for detailed setup instructions.

What is the enclosure protection rating (IP rating) of this drive?

The DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX has an IP20 enclosure rating. This means it is protected against solid objects greater than 12.5mm. It is not protected against water ingress.

IP20 enclosures are suitable for indoor, dry environments. They typically require installation within a control panel or enclosure for additional protection. Ensure adequate ventilation around the drive.

Avoid installing this drive in dusty, humid, or wash-down environments without an appropriate protective enclosure. The IP rating dictates the acceptable environmental conditions for safe and reliable operation. Always consider the installation location.

Can I use this drive with a DC motor?

No, this drive is specifically designed for AC (Alternating Current) induction motors. It cannot be used to control DC (Direct Current) motors. AC and DC motors operate on fundamentally different principles.

Using this drive with a DC motor will result in damage to both the drive and the motor. It is essential to match the drive type to the motor type. Always verify the motor's specifications before connecting.

For DC motor speed control, a DC drive or a different type of converter would be required. Ensure you are selecting the correct variable speed drive for your specific motor technology.

What is the typical operating temperature range for this drive?

The DANFOSS FC-051P2K2T4E20HXBXCXXXSXXX typically operates within an ambient temperature range of -10°C to +50°C. However, performance may be affected at the higher end of this range.

For continuous operation at temperatures above 40°C, derating of the drive's output current is usually required. Consult the product manual for specific derating curves and guidelines. This ensures the drive operates reliably and safely.

Exceeding the maximum operating temperature can lead to drive shutdown or permanent damage. Ensure adequate ventilation and consider environmental conditions when installing the drive. Proper thermal management is critical.