ABB 3HNA023966-001 Control cabinet cable X110/X120-AX1 suitable for ABB robots

The ABB 3HNA023966-001 Control Cabinet Cable X110/X120-AX1 is an essential component for ensuring reliable communication and power delivery within ABB robot control systems. Designed to interface between the robot controller's main cabinet and specific auxiliary axes (AX1), this cable offers superior signal integrity and robust construction, crucial for demanding industrial automation environments. Its primary advantages include enhanced durability for continuous operation, simplified installation due to its specific connectors, and guaranteed compatibility with designated ABB robot models, minimizing downtime and integration challenges. Key technical parameters include its cable length, connector types (X110 and X120-AX1), and shielding specifications, all optimized for high-speed data transmission and electrical noise immunity.

Product Specifications

| Specification         | Value                                |

| :-------------------- | :----------------------------------- |

| Product Number        | 3HNA023966-001                       |

| Cable Type            | Control Cabinet Cable                |

| Interface             | X110/X120-AX1                        |

| Compatibility         | ABB Robots with AX1 (Auxiliary Axis 1) |

| Application           | Interconnection within Control Cabinet |

| Environmental Rating  | Industrial Grade                     |

| Connector A           | X110 (Controller Side)               |

| Connector B           | X120-AX1 (Auxiliary Axis Side)       |

Core Features & Market Positioning

The ABB 3HNA023966-001 stands out in the market for its specialized design, directly addressing the need for a dedicated, high-performance connection for auxiliary axes in ABB robotic systems. Unlike generic cabling solutions, this product is engineered to meet the precise electrical and mechanical demands of ABB's proprietary control architectures. Its robust shielding and quality materials ensure consistent data transfer rates, preventing errors and system interruptions often associated with less specialized alternatives. This focus on reliability positions the 3HNA023966-001 as a critical component for maintaining the integrity and performance of automated manufacturing processes, particularly in sectors requiring high precision and uptime, such as automotive, electronics assembly, and logistics.

Key Application Scenarios

This control cabinet cable is specifically engineered for integrating auxiliary axes (AX1) into ABB robot workcells. A primary application involves robots requiring extended reach or additional motion capabilities beyond their standard axes, such as in complex assembly or material handling tasks where the AX1 provides critical, precise movements. It is also vital for scenarios demanding synchronized motion between the main robot arm and the auxiliary axis, ensuring smooth and accurate operation during intricate pick-and-place routines or welding applications. The cable's role is to facilitate uninterrupted communication and power flow from the main IRC5 controller to the AX1 drive and motor, essential for maintaining operational efficiency and achieving optimal production output.

Practical System Integration Guidance

Integrating the ABB 3HNA023966-001 cable into an existing control cabinet requires careful attention to connector alignment and secure fastening. The X110 connector interfaces with the designated port on the ABB robot controller, typically within the main control cabinet, while the X120-AX1 connector mates with the auxiliary axis module. Ensure that both connectors are clean and free from debris before attempting to connect them. Securely latch both connectors to prevent accidental disengagement during operation. For initial setup, consult the specific ABB robot controller and auxiliary axis documentation for correct port assignments and any necessary software configurations related to enabling the AX1 functionality.

Operation and Risk Mitigation

Proper operation of the ABB 3HNA023966-001 cable hinges on its correct installation and protection from physical stress. Avoid bending the cable beyond its specified minimum bend radius, as this can lead to internal conductor damage and signal degradation. Ensure the cable is routed to avoid areas of high heat, sharp edges, or moving machinery that could cause abrasion or pinching. Regular visual inspections for any signs of damage, such as cuts, kinks, or connector wear, are recommended. In the event of signal loss or intermittent communication errors, the cable should be considered a potential point of failure, and its connections and integrity should be thoroughly checked before troubleshooting other system components.

Scalability & Long-Term Value

The ABB 3HNA023966-001 cable is designed for seamless integration with current and future ABB robot platforms that support auxiliary axes. Its standardization within the ABB ecosystem ensures compatibility, facilitating upgrades or expansions of existing robotic cells. As industries move towards more connected and data-driven operations, cables like the 3HNA023966-001 remain fundamental, providing the robust communication backbone necessary for advanced robotics and IIoT integration. By investing in genuine ABB components, end-users secure long-term operational value through guaranteed performance, extended equipment lifespan, and continued support from the manufacturer, crucial for maintaining a competitive edge in automation.

FAQs

1. What is the primary function of the ABB 3HNA023966-001 cable?

This cable connects the robot controller to an auxiliary axis. It ensures signal transmission for motion control.

It enables the robot to perform tasks requiring extra axes. It is vital for specific ABB robot models.

The cable facilitates power and communication between the main cabinet and AX1. It ensures system integrity and performance.

2. Is the ABB 3HNA023966-001 cable compatible with all ABB robots?

No, this cable is specifically designed for ABB robots that utilize an AX1 auxiliary axis. Check your robot model's specifications.

Compatibility depends on the robot controller's I/O and the presence of the AX1 interface. Always verify with ABB documentation.

It is crucial to confirm that your specific ABB robot controller has ports X110 and X120-AX1 designated for this cable type. Without these, it will not function.

3. What are the main advantages of using the genuine ABB 3HNA023966-001 cable?

Genuine cables ensure optimal performance and reliability. They are built to ABB's strict quality standards.

Using original ABB parts guarantees perfect integration and avoids compatibility issues. It also maintains warranty integrity.

The cable offers superior durability and signal integrity, crucial for industrial environments. This minimizes unexpected downtime.

4. How do I properly install the ABB 3HNA023966-001 cable?

Ensure connectors X110 and X120-AX1 are clean and aligned correctly. Securely latch both ends to prevent dislodging.

Route the cable carefully, avoiding sharp bends or pinching. Refer to the robot controller manual for specific port locations.

Double-check all connections are firm before powering up the system. Incorrect installation can lead to errors or damage.

5. What technical specifications should I consider for this cable?

Key specs include its part number (3HNA023966-001) and connector types (X110/X120-AX1). Length is also a factor.

Consider its intended use for auxiliary axes (AX1) within ABB control cabinets. Shielding and material quality are important for signal integrity.

Always confirm that the cable's electrical and mechanical ratings are suitable for your specific robot and operating environment.

6. Can I use a third-party cable instead of the ABB 3HNA023966-001?

Using non-genuine cables can lead to performance issues and void warranties. ABB cables are tested for specific applications.

Third-party cables may not meet ABB's stringent electrical or mechanical specifications. This can result in data errors or system failures.

For guaranteed compatibility and reliability, it is highly recommended to always use genuine ABB spare parts like the 3HNA023966-001.

7. What are common issues if this cable is faulty or incorrectly installed?

Faulty cables can cause intermittent communication errors. This may lead to robot stops or inaccurate movements.

Incorrect installation might result in a complete lack of communication with the auxiliary axis. Errors related to AX1 axes will likely appear.

Potential issues include "AX1 communication lost" errors or "Robot controller not responding" messages. These point to a cable problem.

8. What is the typical length of the ABB 3HNA023966-001 cable?

Cable length is a critical specification for proper routing within the control cabinet. Specific lengths vary.

You must refer to the product datasheet or your robot system's bill of materials for the exact length. ABB offers various lengths.

Ensure the cable length is sufficient for installation without excessive tension or slack. This prevents strain on connectors and conductors.

9. Where can I purchase the ABB 3HNA023966-001 cable?

This cable is available through authorized ABB distributors and partners. They ensure genuine parts and proper support.

You can also find it through specialized industrial automation parts suppliers. Always verify the seller's authenticity.

Contact ABB's sales or support channels for recommendations on reliable suppliers in your region. They can provide pricing and availability.

10. Does this cable require any special programming or configuration?

No, the cable itself does not require programming. However, the robot controller must be configured to recognize and utilize the AX1.

Ensure the robot's software (e.g., RobotStudio or on the teach pendant) is set up to enable and communicate with the auxiliary axis. Consult ABB's software manuals.

The controller's configuration should correctly map the AX1's functions and parameters once the cable is properly connected and recognized.