HIKROBOT HSR3-400-R SCARA Robot for Precision Assembly 3kg 400mm

The HIKROBOT HSR3-400-R SCARA robot represents a significant advancement in precision automation, engineered for demanding assembly tasks where speed, accuracy, and payload capacity are paramount. This industrial robot arm excels in intricate operations, offering a powerful combination of a 3kg maximum payload and a 400mm reach, making it ideal for high-throughput manufacturing environments. Its robust design and advanced control system ensure consistent performance and repeatability, critical for modern production lines.

Product Specifications

| Parameter        | Specification                               |

| :--------------- | :------------------------------------------ |

| Model            | HSR3-400-R                                  |

| Type             | SCARA Robot                               |

| Payload          | 3 kg                                        |

| Reach            | 400 mm                                      |

| Repeatability    | ±0.02 mm                                    |

| Axes             | 4                                           |

| Mounting         | Tabletop                                    |

| Max Speed        | Varies by configuration, consult datasheet  |

| Power Consumption| Varies by configuration, consult datasheet  |

| Weight           | Varies by configuration, consult datasheet  |

| Communication    | Ethernet/IP, Profinet, EtherCAT, RS232      |

Core Features & Market Positioning

The HIKROBOT HSR3-400-R SCARA robot distinguishes itself through its exceptional speed and precision, a critical combination for competitive manufacturing. Its advanced motion control algorithms minimize vibration and overshoot, ensuring smooth, rapid movements essential for complex assembly, pick-and-place, and intricate material handling. The robot's compact footprint and tabletop mounting capability make it a space-efficient solution for crowded production floors. HIKROBOT's focus on robust engineering and user-friendly integration positions the HSR3-400-R as a cost-effective yet high-performance option for businesses seeking to elevate their automation strategies.

Key Application Scenarios

This SCARA robot is particularly well-suited for intricate assembly processes in the electronics industry, such as the precise placement of small components onto PCBs or the handling of delicate micro-electrical mechanical systems (MEMS). Its 3kg payload capacity also makes it viable for light-duty packaging and palletizing operations, especially in food and beverage or pharmaceutical sectors where hygiene and consistent throughput are key. Furthermore, the HSR3-400-R finds application in quality inspection tasks, where its high repeatability allows for accurate positioning of sensors or cameras for detailed surface defect analysis.

Practical System Integration Guidance

Integrating the HIKROBOT HSR3-400-R into an existing production line typically involves careful consideration of its communication protocols. The robot supports industry-standard interfaces such as Ethernet/IP, Profinet, and EtherCAT, allowing for seamless integration with existing PLCs and control systems. Installation requires a stable, level mounting surface capable of supporting the robot's weight and operational forces. Power and I/O wiring should be performed by qualified personnel, adhering strictly to the electrical schematics provided in the user manual to ensure safety and proper functionality. Initial programming often utilizes HIKROBOT's proprietary software, which offers a graphical interface for path teaching and logic development, simplifying the commissioning process for users with varying levels of automation expertise.

Operation and Risk Mitigation

Safe operation of the HIKROBOT HSR3-400-R SCARA robot is paramount. The robot is equipped with safety features such as software-defined work envelopes and optional external safety circuits that can be interfaced with safety PLCs or light curtains to halt operation upon intrusion. Users must be thoroughly trained on the robot's operating procedures, emergency stop protocols, and lockout/tagout procedures during maintenance. Common troubleshooting may involve checking communication links, ensuring proper power supply, and verifying axis limits. Fault codes, as detailed in the technical documentation, provide specific diagnostic information that can help pinpoint issues related to motor performance, sensor errors, or communication failures, enabling efficient resolution.

Scalability & Long-Term Value

The HIKROBOT HSR3-400-R offers a degree of scalability through its compatibility with various peripheral devices, including grippers, vision systems, and sensors, allowing for expansion of its functional capabilities. Its integration into an Industrial Internet of Things (IIoT) ecosystem is facilitated by its robust communication interfaces, enabling data logging, remote monitoring, and predictive maintenance strategies. This approach maximizes the robot's long-term value by enhancing operational efficiency and minimizing downtime, aligning with industry 4.0 principles for smart manufacturing.

Frequently Asked Questions

What is the maximum payload of the HIKROBOT HSR3-400-R?

The HIKROBOT HSR3-400-R SCARA robot is engineered to handle a maximum payload of 3 kilograms. This capacity is crucial for tasks involving the manipulation of moderately heavy components or the use of more substantial end-effectors. The robot's robust design ensures stable operation even at its maximum load, maintaining accuracy.

This 3kg payload rating is a key specification for users determining its suitability for specific assembly or pick-and-place operations. It allows for the integration of sophisticated tools and the handling of a wide range of parts common in electronics manufacturing or light assembly lines. Accurate payload management is vital for preserving the robot's performance and lifespan.

When considering the payload, it's essential to factor in the added weight of the end-effector and any dynamic forces encountered during rapid movements. HIKROBOT's engineering prioritizes maintaining precision and repeatability across its entire operational range, making the HSR3-400-R a reliable choice for many industrial applications.

What is the reach of the HIKROBOT HSR3-400-R?

The HIKROBOT HSR3-400-R features a working reach of 400 millimeters. This dimension defines the maximum distance the robot's end-effector can extend from its central axis. It is a critical parameter for defining the robot's operational workspace and its ability to access various points within a work cell.

A 400mm reach makes this SCARA robot suitable for applications requiring precise manipulation within a confined area, such as on a workbench or a compact conveyor system. It balances adequate coverage with a compact physical footprint, a common requirement in high-density manufacturing environments.

Users should ensure that the 400mm reach is sufficient to cover all target pick-up and placement locations within their specific application. This parameter, combined with the robot's speed and accuracy, dictates its efficiency for tasks like component placement or intricate assembly steps.

How accurate is the HIKROBOT HSR3-400-R?

The HIKROBOT HSR3-400-R boasts a high level of accuracy, with a repeatability rating of ±0.02 mm. This precise repeatability ensures that the robot can return to the exact same point in space multiple times, which is fundamental for high-precision assembly and quality control tasks.

This ±0.02 mm repeatability is a significant advantage in industries like electronics manufacturing, where the placement of tiny components requires extreme precision. It minimizes errors and ensures consistent product quality, reducing scrap and rework.

Achieving this level of accuracy is supported by the robot's advanced motion control system and rigid mechanical design. It allows for consistent execution of complex movements, making the HSR3-400-R ideal for demanding automation challenges requiring sub-millimeter precision.

What industries commonly use the HIKROBOT HSR3-400-R SCARA Robot?

The HIKROBOT HSR3-400-R SCARA robot is widely adopted in the electronics manufacturing industry for tasks like PCB assembly and component placement. Its precision and speed are critical for handling small, delicate parts efficiently and accurately.

Beyond electronics, this SCARA robot is also employed in the pharmaceutical and medical device sectors for precise pick-and-place operations and sterile assembly tasks. Its hygienic design and consistent performance are well-suited for these regulated environments.

Additionally, the HSR3-400-R finds applications in general light assembly, packaging, and quality inspection where high speed and accuracy are required to meet production demands and ensure product integrity.

What are the primary advantages of the HIKROBOT HSR3-400-R?

A key advantage of the HIKROBOT HSR3-400-R is its high speed and precision, enabling efficient and accurate assembly processes. This combination is crucial for increasing throughput and reducing manufacturing defects in demanding production environments.

The robot's compact design and tabletop mounting capability offer space-saving benefits, making it an ideal solution for facilities with limited floor space. This flexibility in deployment is a significant plus for optimizing factory layouts.

Furthermore, its robust construction and advanced control system contribute to high reliability and repeatability, ensuring consistent performance over long operational periods and minimizing maintenance downtime.

What communication protocols does the HIKROBOT HSR3-400-R support?

The HIKROBOT HSR3-400-R supports a range of industry-standard communication protocols, including Ethernet/IP, Profinet, and EtherCAT. This ensures seamless integration with various PLCs, robotic controllers, and factory automation systems.

These protocols allow for flexible data exchange, enabling real-time control, monitoring, and diagnostics of the robot within a larger automation network. This interoperability is essential for modern smart manufacturing environments.

In addition to industrial Ethernet options, the robot often includes serial communication interfaces like RS232, providing further connectivity options for legacy systems or specific peripheral device integration.

Can the HIKROBOT HSR3-400-R be integrated with vision systems?

Yes, the HIKROBOT HSR3-400-R is designed for seamless integration with vision systems. This capability is vital for applications requiring object recognition, guided assembly, or quality inspection, significantly enhancing its versatility.

By incorporating a vision system, the robot can accurately locate parts, inspect them for defects, or adjust its pick-and-place operations based on real-time visual feedback. This significantly boosts automation reliability and accuracy.

HIKROBOT typically provides interfaces and software support to facilitate the connection and programming of various third-party vision solutions, allowing users to customize the robot's capabilities for specific inspection or guidance tasks.

What is the typical programming interface for the HIKROBOT HSR3-400-R?

The HIKROBOT HSR3-400-R is typically programmed using HIKROBOT's proprietary software, which often features a user-friendly graphical interface. This allows for intuitive path teaching, motion programming, and logic configuration.

This software environment simplifies the development of complex automation sequences, making it accessible to users with varying levels of programming expertise. It streamlines the setup and commissioning process for new applications.

For advanced users, the robot may also support more traditional programming methods or allow for integration with external programming environments via its communication interfaces, offering flexibility in automation development.

What kind of maintenance is required for the HIKROBOT HSR3-400-R?

Routine maintenance for the HIKROBOT HSR3-400-R includes regular cleaning of sensors and mechanical components to ensure optimal performance. Lubrication schedules for moving parts should be followed as per the manufacturer's recommendations to maintain smooth operation.

Regular inspections of cables, connectors, and end-effector connections are crucial to prevent potential faults and ensure safe operation. Periodic checks of safety features and emergency stop functions are also a critical part of the maintenance routine.

Advanced diagnostics and software updates provided by HIKROBOT can help in predictive maintenance, identifying potential issues before they lead to downtime. Following the detailed maintenance schedule in the user manual is key to maximizing the robot's lifespan and reliability.

How does the HIKROBOT HSR3-400-R contribute to Industry 4.0?

The HIKROBOT HSR3-400-R supports Industry 4.0 principles through its advanced connectivity and data exchange capabilities. It can be integrated into IIoT platforms for real-time monitoring, remote diagnostics, and data analysis.

Its precision and repeatability allow for the consistent execution of tasks required in smart manufacturing, where quality and efficiency are paramount. The robot can collaborate with other automated systems and provide valuable operational data.

By enabling automated, precise, and data-driven operations, the HSR3-400-R contributes to the development of flexible, efficient, and intelligent production lines characteristic of Industry 4.0.