Siemens 1FL6096-1AC61-2AH1 Medium Power Standard Servo Motor

The Siemens 1FL6096-1AC61-2AH1 is a highly efficient medium-power standard servo motor designed for demanding industrial automation tasks, offering robust performance and precise control. This motor excels in applications requiring dynamic response and reliability, featuring a high torque density and a compact design. Its integrated safety features and compatibility with Siemens' extensive drive ecosystem make it a preferred choice for modern manufacturing environments.

| Specification | Value |

|---|---|

| Motor Type | Synchronous Servo Motor |

| Series | 1FL6 |

| Power Output | Medium Power |

| Rated Voltage | 400 V |

| Rated Speed | 3000 rpm |

| Rated Torque | 19.1 Nm |

| Peak Torque | 38.2 Nm |

| Inertia | Low |

| Protection Class | IP65 |

| Insulation Class | F |

| Encoder Type | Multi-turn absolute encoder |

The Siemens 1FL6096-1AC61-2AH1 stands out in the competitive servo motor market due to its exceptional torque-to-inertia ratio, enabling rapid acceleration and deceleration crucial for high-speed pick-and-place operations and complex motion profiles. Its integrated multi-turn absolute encoder provides precise positional feedback without the need for homing after power loss, significantly reducing cycle times and improving operational efficiency. Furthermore, the motor's IP65 protection class ensures robust operation even in harsh industrial environments with dust and water ingress concerns. This combination of performance, accuracy, and durability positions the 1FL6096-1AC61-2AH1 as a premium solution for applications demanding the highest levels of automation precision and uptime.

This Siemens 1FL6096-1AC61-2AH1 servo motor is ideally suited for a wide array of industrial applications where dynamic performance and precise positioning are paramount. It is frequently employed in packaging machinery, where rapid and accurate movements are essential for high-throughput production. In the automotive industry, these motors are utilized in assembly lines for precise component placement and robotic welding. The electronics manufacturing sector benefits from its accuracy in automated assembly and testing equipment. Additionally, it finds application in machine tools for precise axis control and in textile machinery for intricate pattern generation. The motor's ability to handle frequent starts and stops with high accuracy makes it a versatile component across diverse automation challenges.

Seamless integration of the Siemens 1FL6096-1AC61-2AH1 into existing or new automation systems is facilitated by its compatibility with Siemens' SINAMICS drive family. Typically, this servo motor connects to a compatible SINAMICS drive via a standard power and encoder cable. For optimal performance, matching the motor's power and voltage ratings with the selected drive is critical. The commissioning process often involves parameterization via the drive's control panel or a connected HMI/engineering software like TIA Portal. Ensure proper grounding and shielding of cables to minimize electromagnetic interference. Detailed wiring diagrams and parameter settings are available in the respective drive manuals.

Operational safety and longevity for the Siemens 1FL6096-1AC61-2AH1 servo motor are enhanced through built-in safety functions and proper maintenance. The motor supports integrated safety functions like Safe Torque Off (STO), which prevents unintentional motor movement, enhancing personnel safety during maintenance or emergency situations. Regular checks for excessive vibration, abnormal noise, and proper bearing lubrication are crucial for maintaining performance and preventing premature failure. Common troubleshooting may involve verifying encoder connections, checking motor phase wiring, and ensuring drive parameters are correctly set. Refer to the Siemens support documentation for specific fault code interpretations and corrective actions.

The Siemens 1FL6096-1AC61-2AH1 offers significant long-term value through its integration capabilities and robust design. Its compatibility with the broader Siemens automation portfolio allows for straightforward scalability, enabling the addition of more axes or complex motion control strategies as production demands evolve. Furthermore, these motors are designed to work seamlessly with Industrial Internet of Things (IIoT) platforms and digital manufacturing solutions, facilitating predictive maintenance, remote monitoring, and performance optimization through data analytics. This ensures that automation investments remain relevant and efficient in the face of evolving technological landscapes and Industry 4.0 initiatives.

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FAQs

What is the primary advantage of the Siemens 1FL6096-1AC61-2AH1 servo motor?

Its high torque density enables rapid acceleration and deceleration. This is critical for high-speed automation tasks.

The integrated absolute encoder ensures precise positioning and eliminates homing routines. This saves valuable cycle time.

Its IP65 rating provides robust protection against dust and water ingress. This ensures reliable operation in harsh environments.

Can the Siemens 1FL6096-1AC61-2AH1 be used in high-temperature environments?

The motor features Class F insulation, allowing for higher operating temperatures. However, ambient conditions and duty cycles are critical factors.

Continuous operation at maximum torque in high ambient temperatures may require external cooling solutions. Consult the datasheet for specific thermal derating curves.

Proper ventilation around the motor and drive is essential to dissipate heat effectively and ensure longevity.

What types of encoders are compatible with the 1FL6096-1AC61-2AH1?

This specific model, 1FL6096-1AC61-2AH1, comes equipped with a multi-turn absolute encoder. This provides precise positional feedback.

The encoder type is crucial for closed-loop control and accurate motion profiling. It allows the system to know its exact position even after power cycles.

While this unit has a specific encoder, Siemens offers various encoder options across their servo motor lines for different application needs.

How does the Siemens 1FL6096-1AC61-2AH1 handle dynamic loads?

The motor's design offers a high torque-to-inertia ratio for quick dynamic response. This facilitates rapid acceleration and deceleration.

Its robust construction is built to withstand frequent load changes and demanding duty cycles common in automation.

Advanced control algorithms in compatible Siemens drives further optimize the motor's performance under dynamic load conditions.

What are the typical applications for the 1FL6096-1AC61-2AH1?

It is commonly used in high-speed packaging and assembly machines. Precise and rapid movements are key here.

The electronics manufacturing industry utilizes it for automated component placement and testing equipment. Accuracy is paramount in this sector.

It is also applied in CNC machinery and robotics requiring exact axis control and repeatable motion.

What safety features does the 1FL6096-1AC61-2AH1 servo motor include?

The motor supports the Safe Torque Off (STO) function. This prevents unintentional movement for enhanced safety.

STO is a crucial safety integrated level (SIL) 2/PL d rated function. It ensures protection during maintenance.

Additional safety functions can often be implemented through the connected drive controller, offering comprehensive safety solutions.

How do I connect the 1FL6096-1AC61-2AH1 to a Siemens drive?

Connection involves a power cable and an encoder feedback cable. These link the motor to the SINAMICS drive.

Ensure correct wiring and proper grounding to prevent electrical noise and ensure reliable communication. Always follow the specific drive manual.

Parameterization of the drive is necessary to recognize and control the connected motor effectively. This is typically done via TIA Portal or the drive's operator panel.

What is the rated speed and torque of this motor?

The Siemens 1FL6096-1AC61-2AH1 has a rated speed of 3000 revolutions per minute (rpm). This allows for fast operational cycles.

Its rated torque is 19.1 Newton-meters (Nm). This provides substantial rotational force for its size.

The motor also offers a peak torque capability, allowing it to handle transient load demands effectively.

How does the IP65 rating benefit the 1FL6096-1AC61-2AH1?

IP65 ensures complete protection against dust ingress. This is vital for cleanroom or dusty environments.

It also protects against low-pressure water jets from any direction. This allows for washdown procedures on machinery.

This rating enhances the motor's reliability and operational lifespan in challenging industrial settings.

Can this motor be integrated into IIoT solutions?

Yes, the 1FL6096-1AC61-2AH1 integrates with Siemens' digital industrial platforms. This supports Industry 4.0 applications.

Connectivity allows for remote monitoring, diagnostics, and data-driven performance optimization. This enables predictive maintenance strategies.

Integration facilitates advanced automation and smart manufacturing initiatives, enhancing overall factory efficiency.