Siemens 1FL6024-2AF21-1AH1 Small Power Standard Servo Motor

The Siemens 1FL6024-2AF21-1AH1 is a compact, high-performance servo motor designed for demanding industrial automation tasks. This standard power servo motor excels in applications requiring precise motion control, rapid response times, and robust operation. Its key advantages include high power density, excellent dynamic performance, and seamless integration within Siemens' comprehensive automation ecosystem.

Product Specifications

| Parameter             | Specification                               |

| :-------------------- | :------------------------------------------ |

| Motor Type            | Standard Servo Motor                        |

| Series                | 1FL6                                        |

| Power Rating          | Small Power                                 |

| Part Number           | 1FL6024-2AF21-1AH1                          |

| Rated Voltage         | 230V                                        |

| Rated Speed           | 6000 rpm                                    |

| Rated Torque          | 1.3 Nm                                      |

| Peak Torque           | 3.5 Nm                                      |

| Motor Length          | Size 2                                      |

| Shaft Type            | With key                                    |

| Encoder               | Incremental encoder 2000 S/R                |

| Holding Brake         | None                                        |

| Cooling               | Natural convection                          |

| Degree of Protection  | IP65                                        |

| Insulation Class      | F                                           |

Core Features & Market Positioning

The Siemens 1FL6024-2AF21-1AH1 stands out due to its inherent precision and reliability, making it a preferred choice for manufacturers prioritizing efficiency and accuracy. Its compact design allows for space-saving installations in tightly packed machinery, a critical factor in modern automation. The motor's high dynamic response means it can quickly accelerate and decelerate, crucial for high-speed pick-and-place operations and other dynamic applications. Furthermore, its compatibility with Siemens' SINAMICS drive system positions it as a strong contender for integrated automation solutions, offering superior performance and simplified engineering. This servo motor is engineered for continuous operation in challenging industrial environments, reflecting Siemens' commitment to quality and long-term performance.

Key Application Scenarios

This servo motor is ideally suited for a variety of automation tasks across numerous industries. Its precise control capabilities make it a perfect fit for packaging machinery, where accurate product handling and positioning are paramount. In the electronics manufacturing sector, the Siemens 1FL6024-2AF21-1AH1 is employed in automated assembly lines for delicate component placement and high-speed manipulation. It also finds extensive use in material handling systems, enabling smooth and efficient movement of goods. Furthermore, its dynamic performance is leveraged in robotics for intricate movements and high-throughput operations, as well as in machine tools for precise cutting and shaping processes.

Practical System Integration Guidance

Integrating the Siemens 1FL6024-2AF21-1AH1 into existing automation systems is streamlined due to its inherent design and compatibility with Siemens' drive technology. The motor connects seamlessly with SINAMICS drives, utilizing standard encoder interfaces for precise feedback. Proper wiring is essential; the motor power cable and encoder cable should be routed separately from high-voltage or high-current lines to prevent interference. For commissioning, parameters such as nominal speed, torque limits, and encoder resolution must be configured within the connected SINAMICS drive. Utilizing the Siemens TIA Portal software simplifies parameterization, diagnostics, and integration with PLCs for coordinated motion control.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6024-2AF21-1AH1 necessitates adherence to electrical safety standards and proper handling procedures. Ensure that the motor is correctly grounded and that all connections are secure before powering up the system. Overloading the motor beyond its rated torque can lead to overheating and premature failure; always consult the motor's performance curves to operate within its specified limits. In case of faults, error codes displayed on the connected SINAMICS drive provide diagnostic information. Common issues include encoder signal loss or over-temperature warnings, which can often be resolved by checking connections, ensuring adequate cooling, and verifying system parameters. Always refer to the official Siemens documentation for detailed troubleshooting and safety guidelines.

Scalability & Long-Term Value

The Siemens 1FL6024-2AF21-1AH1 offers significant long-term value through its scalability and integration capabilities. As automation requirements evolve, this motor can be easily integrated into more complex systems or networked with other devices within the Siemens industrial automation portfolio. Its compatibility with advanced control platforms and IIoT (Industrial Internet of Things) solutions allows for enhanced data acquisition, predictive maintenance, and remote monitoring, contributing to a smarter, more connected factory. Upgrading to higher performance drives or incorporating additional axes is straightforward, ensuring that investments in Siemens automation hardware provide a flexible and future-proof foundation for manufacturing operations.

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Frequently Asked Questions (FAQs)

What is the primary application for the Siemens 1FL6024-2AF21-1AH1 servo motor?

This motor excels in high-precision automation tasks. It is ideal for packaging and electronics assembly lines.

Its compact size suits space-constrained machinery. High dynamic response ensures rapid motion control.

It is frequently used in robotics and material handling. It enables accurate product placement and movement.

What are the key technical specifications of the 1FL6024-2AF21-1AH1?

The motor features a rated speed of 6000 rpm. Its rated torque is 1.3 Nm, with a peak torque of 3.5 Nm.

It operates at 230V and has an IP65 protection rating. The motor length is size 2, with a keyed shaft.

An incremental encoder (2000 S/R) is standard. It is cooled via natural convection.

How does this servo motor integrate with Siemens automation systems?

It seamlessly connects with Siemens SINAMICS drives. Standard encoder interfaces facilitate feedback.

Parameterization is simplified using TIA Portal software. This enables efficient PLC integration for motion control.

Proper wiring of power and encoder cables is crucial for optimal performance. Separate routing prevents interference.

What type of encoder does the Siemens 1FL6024-2AF21-1AH1 use?

It utilizes an incremental encoder. The encoder provides 2000 S/R (Standard Resolution).

This encoder type ensures precise position feedback. It is crucial for accurate motion control loops.

The encoder is directly compatible with SINAMICS drives. This simplifies system setup.

What is the power rating and torque of this servo motor?

This is a small power servo motor. Its rated torque is 1.3 Nm.

The peak torque capability reaches 3.5 Nm. This allows for high dynamic performance.

It is designed for applications requiring moderate torque. It balances size and power effectively.

What is the significance of the IP65 rating for this motor?

The IP65 rating signifies high protection. It protects against dust ingress.

It also defends against low-pressure water jets. This makes it suitable for wash-down environments.

This rating ensures reliable operation in challenging industrial settings. It enhances motor durability.

Does the Siemens 1FL6024-2AF21-1AH1 have a holding brake?

No, this specific model does not include a holding brake. It is designed without one.

Users requiring holding torque must implement external braking solutions. Or select a different motor variant.

The absence of a brake simplifies its form factor. It reduces overall component count.

What are common troubleshooting steps for this servo motor?

Check encoder and power cable connections first. Ensure they are securely fastened and undamaged.

Verify motor and drive parameters in TIA Portal. Confirm they match motor specifications and application needs.

Address over-temperature warnings with better cooling. Investigate excessive load conditions.

How does the natural convection cooling work?

Natural convection relies on air circulation. It uses ambient air to dissipate heat.

This method requires adequate ventilation around the motor. Avoid confined spaces that restrict airflow.

It is suitable for many standard applications. High-duty cycles may need enhanced cooling solutions.

What advantages does this motor offer over standard AC induction motors?

Servo motors offer superior motion control precision. They provide higher dynamic response and accuracy.

Siemens 1FL6 offers higher speeds and better torque control. This is crucial for automated tasks.

Servo systems are generally more energy-efficient in dynamic applications. They consume power only when needed.