Siemens 1FL6024-2AF21-1MB1 Small Power High Torque Inertia Servo Motor

The Siemens 1FL6024-2AF21-1MB1 is a compact servo motor designed for high-torque, low-speed applications, offering excellent precision and dynamic performance for demanding industrial automation tasks. Its core advantages lie in its robust construction, high power density, and seamless integration with Siemens control systems. Key technical specifications include a nominal power of 0.2 kW, a nominal torque of 0.64 Nm, and a nominal speed of 3000 rpm, with an encoder resolution of 2048 increments per revolution. This motor is engineered for applications requiring precise motion control and sustained high torque output within a small footprint.

Product Specifications

| Parameter              | Value                                   |

| :--------------------- | :-------------------------------------- |

| Motor Type             | Synchronous servo motor                 |

| Series                 | SIMOTICS 1FL6                           |

| Frame Size             | 24                                      |

| Nominal Power          | 0.2 kW                                  |

| Nominal Torque         | 0.64 Nm                                 |

| Nominal Speed          | 3000 rpm                                |

| Maximum Speed          | 6000 rpm                                |

| Motor Length Code      | Without flange, basic                   |

| Shaft                  | With keyed shaft                        |

| Encoder Type           | Incremental encoder 2048 S/R            |

| Protection Class       | IP65                                    |

| Insulation Class       | F                                       |

| Connection Type        | Terminal box                            |

| Holding Brake          | Without holding brake                   |

| Power Supply           | DC 24 V                                 |

Core Features & Market Positioning

The Siemens 1FL6024-2AF21-1MB1 distinguishes itself through its high power density, enabling significant torque generation in a remarkably compact frame size. This characteristic is crucial for machinery designers aiming to optimize space utilization without compromising performance. Its integration capabilities with Siemens' broader automation portfolio, including SINAMICS drives and SIMATIC PLCs, provide a cohesive and efficient system solution. The motor's design prioritizes dynamic response and precision, making it a preferred choice for applications demanding rapid acceleration and deceleration profiles coupled with accurate positioning. In the market, it competes effectively against other compact servo solutions by offering a proven track record of reliability and robust performance in challenging industrial environments.

Key Application Scenarios

This servo motor is ideally suited for a variety of automation tasks where precise, high-torque motion control is essential. Common applications include pick-and-place systems, small robotic arms, automated assembly lines, and high-precision material handling equipment. Its compact size and robust construction make it a perfect fit for integrated machine designs where space is at a premium, such as in packaging machinery, labeling machines, and compact industrial printers. The 1FL6024-2AF21-1MB1 also finds utility in specialized equipment for the medical device industry and in sophisticated laboratory automation systems that require repeatable, accurate movements.

Practical System Integration Guidance

Integrating the Siemens 1FL6024-2AF21-1MB1 servo motor into an automation system typically involves connecting it to a compatible SINAMICS drive, such as a SINAMICS V90 or SINAMICS S210, which provides the necessary power and control signals. The motor's terminal box facilitates straightforward electrical connections for power and encoder feedback. For optimal performance, careful consideration of cabling, including proper shielding and grounding, is paramount to prevent electromagnetic interference and ensure signal integrity. Referencing the specific drive's documentation for parameterization, such as setting motor constants, target speeds, and torque limits, is crucial for safe and efficient operation.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6024-2AF21-1MB1 servo motor necessitates adherence to electrical safety standards and proper commissioning procedures. Ensure that the motor is correctly wired and that the connected drive is configured with appropriate overload and over-temperature protection. The motor's IP65 protection rating offers a good level of dust and water ingress resistance, but it is essential to operate within the specified environmental conditions to maintain this protection. Common troubleshooting may involve checking encoder signals, verifying drive configuration, and inspecting mechanical connections for any binding or excessive load that could lead to operational faults or premature wear.

Scalability & Long-Term Value

The Siemens 1FL6024-2AF21-1MB1 offers excellent long-term value through its compatibility with the extensive Siemens automation ecosystem. This allows for seamless scalability, enabling users to easily expand their automation solutions by incorporating additional motors or upgrading to more advanced control platforms as their needs evolve. Its integration with digital services and potential for connectivity within Industrial Internet of Things (IIoT) frameworks means that these motors can contribute to data-driven optimization and predictive maintenance strategies. The robust design and high-quality manufacturing inherent in Siemens products ensure a long operational lifespan, minimizing downtime and total cost of ownership.

FAQs

What is the primary application for the Siemens 1FL6024-2AF21-1MB1?

This servo motor excels in precise, high-torque applications. It is ideal for pick-and-place, robotics, and automated assembly. Its compact size is a major advantage.

Its small footprint makes it perfect for integrated machine designs. Packaging, labeling, and printing machines benefit greatly. It ensures accurate movements in confined spaces.

Medical and laboratory automation also utilize this motor. It provides repeatable, precise motion control. This guarantees consistent performance in critical tasks.

What type of encoder does the Siemens 1FL6024-2AF21-1MB1 use?

The motor features an incremental encoder. It provides 2048 increments per revolution. This ensures high-resolution feedback.

This level of resolution is critical for precise positioning. It allows for accurate control of motion profiles. The feedback is essential for closed-loop control.

The encoder type is vital for servo system performance. It enables the drive to accurately monitor rotor position. This ensures dynamic and stable operation.

What are the key advantages of the Siemens 1FL6024-2AF21-1MB1?

A significant advantage is its high power density. It delivers substantial torque from a small frame. This is crucial for space-constrained designs.

Seamless integration with Siemens drives is another benefit. It works harmoniously with SINAMICS and SIMATIC systems. This creates a cohesive automation solution.

Its robust construction ensures reliability. It offers precise and dynamic performance. This makes it suitable for demanding industrial tasks.

What is the nominal torque of this servo motor?

The Siemens 1FL6024-2AF21-1MB1 has a nominal torque of 0.64 Nm. This is a key performance indicator. It specifies the continuous torque capacity.

This torque rating is suitable for many motion control tasks. It allows for handling moderate loads with precision. It ensures reliable operation under load.

Understanding the nominal torque is vital for application sizing. It helps in selecting the correct motor for the job. It prevents motor overload and ensures longevity.

What protection class does the Siemens 1FL6024-2AF21-1MB1 motor have?

This motor is rated with an IP65 protection class. This means it is protected against dust ingress. It is also protected against low-pressure water jets.

The IP65 rating makes it suitable for harsh environments. It can withstand washdowns and dusty conditions. This enhances its reliability in industrial settings.

Proper operation within IP65 guidelines is important. It ensures the motor's longevity. It maintains its protective capabilities effectively.

Can this motor be used with non-Siemens drives?

While technically possible, using it with non-Siemens drives is not recommended. Optimal performance relies on matched Siemens components. Integration can be complex and may void warranties.

Siemens drives are specifically tuned for these motors. They offer advanced features and diagnostics. Using them ensures full functionality and support.

For guaranteed performance and support, stick to Siemens drives. This ensures the best possible integration and operation. It maximizes the motor's capabilities.

What is the power supply requirement for the Siemens 1FL6024-2AF21-1MB1?

This servo motor operates on a DC 24 V power supply. This is a common voltage for many automation components. It simplifies power distribution in many systems.

The 24V DC requirement is important for system design. It dictates the power source needed. Ensure your drive system can provide stable 24V DC.

Always consult the drive manual for exact specifications. Proper power supply is crucial for motor longevity. It ensures reliable and consistent operation.

What is the nominal speed of the Siemens 1FL6024-2AF21-1MB1?

The nominal speed of this motor is 3000 rpm. This indicates its optimal operating speed under load. It is designed for efficient operation at this rate.

This speed is suitable for a range of automation tasks. It balances speed with torque effectively. It provides good dynamic performance.

The maximum speed can be higher, but nominal speed is key. It defines sustained operational capability. Always operate within recommended speed limits.

What are the advantages of its compact frame size?

The compact frame size allows for space savings. This is critical in modern, highly integrated machinery. It enables smaller machine footprints.

Reduced size can also lead to lower overall machine weight. This is beneficial for applications involving motion. It can improve dynamic response.

Compact design facilitates easier mounting and integration. It offers more flexibility in machine layout. It enables denser automation solutions.

Does this motor include a holding brake?

No, the Siemens 1FL6024-2AF21-1MB1 variant does not include a holding brake. This specific model is designed without one. Users requiring holding brake functionality need to select a different variant.

For applications where the load must be held stationary when power is off, a separate braking solution might be necessary. This could be an external brake or a different motor model. Always verify the exact product code for brake inclusion.

If your application demands a holding brake, consult Siemens product documentation. They offer various SIMOTICS motors with integrated brakes. Choose the variant that precisely matches your safety and operational needs.