Siemens 1FL6096-1AC61-2LG1 V90 High Speed Medium Power Low Inertia Motor
The Siemens 1FL6096-1AC61-2LG1 V90 High Speed Medium Power Low Inertia Motor offers exceptional performance for demanding motion control applications, boasting a rated power of 7.0 kW and a maximum speed of 6000 rpm. This servo motor is engineered for precision and responsiveness, featuring a low inertia rotor design that enables rapid acceleration and deceleration, crucial for dynamic tasks. With its robust construction and advanced technology, the 1FL6096-1AC61-2LG1 V90 provides a compelling solution for industries requiring high dynamic performance and reliable operation.
Product Specifications
| Parameter | Value |
| :-------------------- | :---------------------------------- |
| Motor Type | V90 High Speed Servo Motor |
| Part Number | 1FL6096-1AC61-2LG1 |
| Rated Power | 7.0 kW |
| Maximum Speed | 6000 rpm |
| Nominal Torque | 33.4 Nm |
| Peak Torque | 80.0 Nm |
| Rated Voltage | 400V |
| Protection Class | IP65 |
| Insulation Class | F |
| Inertia | 0.038 kgm² |
| Flange Size | 96 mm |
| Shaft Diameter | 28 mm |
| Encoder Type | Incremental encoder (16384 S/R) |
| Brake | Holding brake (optional) |
| Cooling | Self-cooled |
| Weight | 14.8 kg |
Core Features & Market Positioning
The Siemens 1FL6096-1AC61-2LG1 V90 stands out in the medium power servo motor market due to its high-speed capabilities and low inertia design. This combination allows for significantly faster cycle times and improved throughput in automation processes, positioning it as a premium choice for applications where dynamic performance is paramount. Its integration within the broader Siemens automation ecosystem, particularly with SINAMICS drives, offers a seamless and optimized control solution, enhancing its competitive advantage. The motor's robust IP65 protection rating ensures reliable operation even in harsh industrial environments, further solidifying its market appeal for demanding sectors.
Key Application Scenarios
This high-speed servo motor is ideally suited for a range of demanding industrial applications. Its rapid acceleration and deceleration capabilities make it a prime candidate for pick-and-place machines, automated assembly lines, and packaging machinery where speed and precision are critical for efficiency. The Siemens 1FL6096-1AC61-2LG1 V90 also excels in robotics, providing the dynamic response required for complex robotic movements and tasks. Furthermore, its suitability for high-speed cutting, milling, and laser processing equipment highlights its versatility in precision manufacturing environments.
Practical System Integration Guidance
Integrating the Siemens 1FL6096-1AC61-2LG1 V90 into an automation system typically involves connecting it to a compatible Siemens SINAMICS drive, such as the SINAMICS V90 or S120 series. Proper wiring is essential, ensuring that the motor power cables, encoder feedback cables, and any brake connections are securely established according to the drive and motor manuals. Commissioning requires careful parameterization of the drive, including motor data, control modes, and motion profiles, often facilitated by Siemens' TIA Portal software for a unified engineering approach. For instance, setting the correct encoder resolution and motor constants in the drive is crucial for achieving accurate and responsive motion control.
Operation and Risk Mitigation
Safe operation of the Siemens 1FL6096-1AC61-2LG1 V90 requires adherence to electrical safety standards and proper handling procedures. Users must ensure that the motor is correctly grounded and that all safety interlocks are functional before energizing the system. Common troubleshooting may involve checking connections for looseness or damage, verifying drive parameters, and monitoring for over-temperature conditions. While specific fault codes depend on the connected drive, general error indicators on SINAMICS drives often point to issues like encoder faults, overcurrent, or overvoltage, necessitating a systematic diagnostic approach.
Scalability & Long-Term Value
The Siemens 1FL6096-1AC61-2LG1 V90 offers significant long-term value through its compatibility with Siemens' extensive automation portfolio. Its integration into the TIA Portal allows for seamless scalability, enabling users to expand their automation solutions by adding more motors, drives, and other Siemens components as needed. This motor is also designed to leverage digital transformation trends, fitting into Industrial IoT (IIoT) strategies by providing rich operational data that can be used for predictive maintenance and process optimization when connected to higher-level control systems.
FAQs
What are the primary benefits of the Siemens 1FL6096-1AC61-2LG1 V90 motor?
This motor offers high speed and low inertia, enabling rapid movements crucial for automation.
It provides excellent dynamic performance, improving cycle times and productivity in demanding applications.
Its robust construction and IP65 rating ensure reliability in harsh industrial environments.
What is the typical power output of this Siemens V90 motor?
The motor has a rated power of 7.0 kilowatts (kW).
It can deliver a peak torque of 80.0 Newton-meters (Nm) for dynamic acceleration.
The nominal torque is rated at 33.4 Nm, suitable for continuous operation.
Which industries commonly use the Siemens 1FL6096-1AC61-2LG1 V90 motor?
This motor is ideal for high-speed pick-and-place applications in manufacturing.
It's widely used in automated assembly and packaging machinery for improved efficiency.
Robotics and precision manufacturing, such as laser processing, also benefit from its capabilities.
What type of encoder does the 1FL6096-1AC61-2LG1 V90 motor utilize?
It features an incremental encoder with a resolution of 16384 pulses per revolution (S/R).
This high resolution ensures precise position feedback for accurate motion control.
The encoder is vital for closed-loop operation and maintaining servo performance.
Can this motor be used with older Siemens drive systems?
Compatibility is best with current SINAMICS V90 or S120 drives for optimal performance.
Integration with older systems might be possible but requires thorough verification of interface compatibility.
Referencing specific drive manuals is recommended to confirm interoperability.
What is the maximum speed capability of the 1FL6096-1AC61-2LG1 V90?
The motor is designed for high-speed operation, reaching up to 6000 revolutions per minute (rpm).
This high speed allows for significantly reduced cycle times in automation tasks.
It is particularly advantageous for applications requiring rapid traversal or positioning.
What are the physical dimensions and mounting specifications for this motor?
It has a standard flange size of 96 mm for mounting purposes.
The shaft diameter is 28 mm, accommodating standard couplings.
The motor weighs approximately 14.8 kg, aiding in system design considerations.
How does the low inertia feature benefit its applications?
Low inertia allows the motor to accelerate and decelerate very quickly.
This responsiveness is critical for applications requiring fast and precise movements.
It contributes to higher throughput and improved accuracy in dynamic processes.
What safety considerations are important when operating this motor?
Always ensure proper electrical grounding for safety during operation.
Verify that all safety interlocks and emergency stop functions are operational.
Follow established lockout/tagout procedures during maintenance and installation.
What role does the Siemens TIA Portal play in integrating this motor?
TIA Portal provides a unified engineering environment for configuration and programming.
It simplifies parameter setting for the motor and connected SINAMICS drives.
This integration streamlines commissioning and allows for easier system expansion.
