DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX 2.2kW Three Phase 480V Automation VFD
The DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX 2.2kW Three Phase 480V Automation VFD stands as a robust solution for variable speed drive applications, offering significant advantages in energy efficiency, precise motor control, and system reliability. This specific model, with its 2.2kW power rating and 480V three-phase input, is engineered for demanding industrial environments. Key technical parameters include its IP20 enclosure, ensuring protection against solid objects larger than 12.5mm, and a maximum output frequency of 600 Hz, enabling a wide operational range for various motor types. Its integrated braking chopper and robust heatsink design facilitate effective thermal management, crucial for continuous operation under heavy loads. The VFD's advanced control algorithms provide superior torque performance and rapid response times, making it ideal for complex automation tasks.
| Parameter | Specification |
| :------------------------ | :------------------------------------------------- |
| Model Number | FC-360H2K2T4E20H2BXCDXXSXXXXAXBX |
| Power Rating | 2.2 kW (3 HP) |
| Input Voltage | 480V, Three Phase |
| Output Voltage | 0-480V, Three Phase |
| Enclosure Class | IP20 |
| Max Output Frequency | 600 Hz |
| Braking Unit | Integrated Chopper |
| Control Type | V/f, Vector Control |
| Ambient Temperature Range | -10°C to +50°C (derating may apply) |
| Dimensions (H x W x D) | [Specific dimensions to be populated from search] |
| Weight | [Specific weight to be populated from search] |
Core Features & Market Positioning
The DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX distinguishes itself through its advanced control capabilities, offering both V/f and advanced sensorless vector control modes. This flexibility ensures optimal performance across a wide spectrum of motor types and load profiles, from simple fan and pump applications to more demanding conveyor and processing machinery. Its robust construction and high ambient operating temperature tolerance position it as a reliable choice for harsh industrial settings where uptime is paramount. The integrated safety functions, including Safe Torque Off (STO), enhance operational safety and simplify machinery compliance with relevant standards. Furthermore, Danfoss's reputation for innovation and product longevity in the variable speed drive market underpins the FC-360's value proposition as a long-term investment for industrial automation.
Key Application Scenarios
This 2.2kW VFD is exceptionally well-suited for a diverse range of industrial applications requiring precise motor speed and torque management. Common scenarios include the control of pumps in water and wastewater treatment plants, fans for HVAC systems in large industrial buildings, and extruders or mixers in the food and beverage processing sector. Its robust design also makes it a prime candidate for material handling systems, such as conveyors and elevators, in manufacturing and logistics operations. The 480V input and three-phase output are standard for many industrial power grids, simplifying integration into existing infrastructure for applications in chemical processing, mining, and general manufacturing. The high overload capability ensures consistent performance even with fluctuating load demands.
Practical System Integration Guidance
Integrating the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX into an existing system requires careful attention to wiring and configuration. For a standard 2.2kW, 480V three-phase motor, ensure the VFD's output is correctly matched to the motor's nameplate data. Power connections should utilize appropriately sized and rated cables, adhering to local electrical codes, with dedicated grounding. Control wiring for digital inputs/outputs, analog inputs for speed reference, and communication interfaces (if applicable) should be routed separately from power cables to minimize electrical noise interference. Commissioning typically involves setting motor parameters, such as rated voltage, current, frequency, and RPM, within the VFD's programming interface. The integrated braking chopper is designed for use with an external braking resistor, the size and resistance of which must be calculated based on the application's braking duty cycle and the VFD’s specifications to prevent overheating and ensure effective deceleration.
Operation and Risk Mitigation
Safe and efficient operation of the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX is achieved through adherence to operational guidelines and proactive risk mitigation. Always ensure the VFD is de-energized and lockout/tagout procedures are followed before performing any maintenance or wiring adjustments. The VFD’s advanced diagnostic features and fault code system provide critical insights into operational status and potential issues. Common fault codes, such as "Overcurrent" (often indicating a short circuit or excessive load), "Overvoltage" (potential issue with the supply or regenerative braking), or "Motor Overload" (indicating excessive current draw due to mechanical issues or incorrect VFD settings), require prompt investigation. Implementing the Safe Torque Off (STO) function is crucial for emergency stops, preventing unexpected motor restarts. Regular inspection of cooling fans and heatsinks for dust accumulation will prevent thermal derating and premature component failure.
Scalability & Long-Term Value
The DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX offers significant scalability and long-term value through its compatibility with various automation platforms and its integration capabilities with modern industrial networking protocols. While this specific unit is a 2.2kW drive, Danfoss offers a broad range of FC-360 drives in different power ratings, allowing for system expansion and standardization across a facility. Its open-architecture design supports communication options like Modbus RTU, Profibus, and EtherNet/IP, enabling seamless integration into SCADA systems and Distributed Control Systems (DCS) for centralized monitoring and control. This facilitates the collection of performance data for predictive maintenance and process optimization, aligning with Industry 4.0 initiatives. The inherent energy savings from variable speed operation, coupled with Danfoss's reputation for durable and reliable products, ensures a strong return on investment over the VFD's extended operational lifespan.
FAQs
What is the maximum motor size for the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX?
The DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX is rated for a 2.2kW (3 HP) motor. This power rating ensures optimal performance for motors within this capacity range.
Exceeding this motor size can lead to VFD overload faults and potential damage.
It is crucial to consult the motor's nameplate data and the VFD's manual to confirm compatibility for specific applications.
What type of motor control does this VFD support?
This VFD supports both V/f (Volts per Hertz) control and advanced sensorless vector control. V/f control is suitable for simpler applications like fans and pumps.
Sensorless vector control offers enhanced torque control and dynamic performance, ideal for applications with varying loads or demanding acceleration/deceleration requirements.
The choice of control mode depends on the specific motor characteristics and application demands for precise speed and torque regulation.
How do I connect a braking resistor to the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXAXBX?
The VFD features an integrated braking chopper that requires an external braking resistor for dynamic braking applications.
The selection and connection of the braking resistor must be based on the VFD's specifications and the application's braking energy.
Incorrect resistor sizing can lead to overheating or insufficient braking torque, so refer to the Danfoss manual for detailed calculation and wiring instructions.
