DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX 3kW VLT Automation Drive FC-360 3AC 480V Standard

The DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX 3kW VLT Automation Drive represents a robust and versatile solution for modern industrial automation, delivering precise motor control and enhanced energy efficiency. This drive is engineered for demanding applications, offering a compelling blend of performance, reliability, and ease of integration. Its core advantages lie in its advanced control algorithms, comprehensive protection features, and flexible configuration options, making it a preferred choice for various industrial sectors. Key technical parameters include a power rating of 3kW, an input voltage of 3-phase 480V, and a standard frame size designed for straightforward installation.

| Parameter              | Value                                                                                              |

| :--------------------- | :------------------------------------------------------------------------------------------------- |

| Model Number           | FC-360H3K0T4E20H2BXCDXXSXXXXAXBX                                                                    |

| Power Rating           | 3 kW (4 HP)                                                                                        |

| Input Voltage          | 3 x 480V AC                                                                                        |

| Output Frequency Range | 0-599 Hz                                                                                           |

| Control Type           | V/Hz, Vector Control                                                                               |

| Protection Features    | Overload, Overvoltage, Undervoltage, Short circuit, Ground fault, Overheating, Motor protection etc. |

| Enclosure              | IP20 (standard), adaptable for harsher environments with optional kits                             |

| Ambient Temperature    | -20°C to +50°C (derating may apply)                                                                |

Core Features & Market Positioning

The DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX stands out in the competitive variable frequency drive market due to its superior motor control capabilities, particularly its advanced VVCplus (Variable Voltage and Variable Frequency) control. This technology ensures optimal torque performance and energy savings across a wide speed range, even with demanding loads. Its robust design and comprehensive diagnostic tools contribute to high system uptime and reduced maintenance costs, positioning it as a reliable workhorse for continuous industrial operations. The drive's user-friendly interface and straightforward parameter setup also reduce commissioning time, allowing for quicker integration and faster ROI.

Key Application Scenarios

This 3kW VLT Automation Drive is exceptionally well-suited for a broad spectrum of industrial applications. It excels in controlling pumps and fans in HVAC systems, offering precise flow and pressure regulation while significantly reducing energy consumption. In material handling, it provides smooth acceleration and deceleration for conveyors and lifting equipment, preventing shock loads and improving operational efficiency. Manufacturing processes, such as those found in food and beverage, water and wastewater, and general manufacturing, benefit from its precise speed control for machinery like mixers, extruders, and processing lines, ensuring consistent product quality.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX into existing systems is streamlined. For installation, ensure adequate ventilation around the drive to maintain optimal operating temperatures, especially when mounted in an enclosure. Electrical connections require adherence to local codes; the 3-phase 480V input should be connected to a properly rated circuit breaker or fuse. Motor wiring should be robust and shielded if electrical noise is a concern. Basic commissioning involves setting essential parameters such as motor nameplate data (power, voltage, current, frequency, poles), ramp times, and operational modes. Advanced programming can be achieved through the integrated keypad or via fieldbus communication modules for seamless integration into SCADA or PLC systems.

Operation and Risk Mitigation

Safe and efficient operation of the DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX is paramount. Always ensure the drive is properly grounded and that all safety interlocks are functional before energizing. During operation, monitor drive parameters for any anomalies. Common troubleshooting involves checking for overload warnings, which can indicate undersized motors, excessive load, or incorrect motor data configuration. Drive faults, such as "Overcurrent" or "Ground Fault," typically point to issues with the motor, cabling, or the drive's power output stage, requiring careful inspection and potentially professional diagnosis. Referencing the drive's manual for specific fault codes is crucial for accurate problem resolution.

Scalability & Long-Term Value

The DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX offers significant long-term value through its scalability and compatibility. It can be easily integrated into larger automation architectures using optional communication modules that support protocols like Modbus, Profibus, or Ethernet/IP, facilitating its inclusion in IIoT strategies and smart factory initiatives. For applications requiring higher power, Danfoss provides a comprehensive range of VLT drives that maintain a consistent user interface and programming logic, enabling straightforward upgrades. The drive's inherent energy efficiency also contributes to reduced operational expenditure over its lifespan, while its durable construction ensures reliable performance for years to come.

Frequently Asked Questions

  What are the main advantages of the DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX?

    This drive offers superior motor control with advanced VVCplus technology. It ensures excellent energy savings across various speed demands. Its robust construction guarantees high reliability in tough industrial environments.

    The user-friendly interface simplifies setup and reduces initial commissioning time. Comprehensive diagnostic tools enhance uptime and minimize maintenance needs. It provides precise speed and torque control for demanding applications.

    The drive features built-in protection against common electrical faults, safeguarding both the motor and the system. Its flexible configuration options allow for tailored performance to specific application requirements.

  How do I set up motor parameters on the FC-360H3K0T4E20H2BXCDXXSXXXXAXBX?

    Access the parameter menu using the drive's keypad. Navigate to the motor data section. Enter the motor's rated power, voltage, and full-load current.

    Input the motor's rated frequency and number of poles accurately. Select the appropriate motor control mode, such as V/Hz or Vector Control, based on application needs. Perform an auto-tune if available for optimal performance.

    Confirm all entered parameters are correct before saving. Refer to the user manual for specific parameter numbers and detailed instructions. Proper setup is vital for efficiency and longevity.

  What are common fault codes for this DANFOSS VLT drive?

    "Overcurrent" (F001) typically indicates motor issues or excessive acceleration. "Overload" (F002) suggests a motor that is drawing too much current for its rating. "Ground Fault" (F003) points to a short circuit to ground in the motor or cabling.

    "Overvoltage" (F005) can occur during braking or if the line voltage is too high. "Undervoltage" (F006) may appear with unstable line voltage or during rapid deceleration. "Heatsink Over-temperature" (F007) means the drive's internal temperature is too high, often due to poor ventilation.

    Always consult the official DANFOSS VLT FC-360 manual for a complete list and detailed troubleshooting steps for each fault code. Correctly identifying and addressing faults prevents further damage and minimizes downtime.

  Can the FC-360H3K0T4E20H2BXCDXXSXXXXAXBX be used with single-phase motors?

    No, this particular model, the FC-360H3K0T4E20H2BXCDXXSXXXXAXBX, is designed exclusively for three-phase motors. It requires a three-phase input power supply.

    Using a single-phase motor with a three-phase VFD like this can lead to motor damage and inefficient operation. Single-phase motors require different starting mechanisms and winding configurations.

    For applications requiring single-phase motor control, Danfoss offers specific VLT drives designed for such purposes. It is crucial to select the correct drive for your specific motor type.

  What is the IP rating of the DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX?

    The standard enclosure for this drive is IP20. This rating signifies protection against solid objects greater than 12.5 mm but offers no protection against water.

    For applications in environments with dust, moisture, or corrosive elements, an IP20 rating may not be sufficient. It is typically intended for installation within control cabinets or protected areas.

    Danfoss offers optional kits or alternative drive models with higher IP ratings to ensure adequate protection in more demanding industrial settings. Always verify the required IP rating for your specific installation environment.

  How can I connect this drive to a PLC system?

    This drive can be connected to a PLC using optional communication cards. Common protocols supported include Modbus RTU, Profibus DP, and Ethernet/IP.

    Install the appropriate communication card into the drive's expansion slot. Configure the drive and the PLC to use the same communication protocol and address settings.

    Program the PLC to send control commands (start/stop, speed setpoint) and receive status feedback (faults, speed, status) from the drive. Refer to the drive's manual and the communication card's documentation for specific wiring and configuration details.

  What are the typical energy savings achieved with this VLT Automation Drive?

    Energy savings vary significantly based on the application and how the motor is controlled. Pumps and fans typically see savings of 20-60% when speed is reduced.

    By precisely matching motor speed to process demand, energy is not wasted by running the motor at full speed unnecessarily. This is especially true for variable torque applications.

    The drive's ability to optimize motor performance and reduce energy consumption contributes to a lower operational cost and a faster return on investment. Regular monitoring of energy usage can quantify these savings.

  Is it possible to remotely monitor the status of the FC-360H3K0T4E20H2BXCDXXSXXXXAXBX?

    Yes, remote monitoring is achievable through optional communication modules. These modules enable integration into SCADA or IIoT platforms via standard industrial networks.

    By connecting to a network, you can access real-time operational data, including speed, load, voltage, and status. This allows for proactive maintenance and performance analysis.

    Remote access also facilitates remote troubleshooting and parameter adjustments, improving operational efficiency and reducing the need for on-site visits. Ensure appropriate network security measures are in place.

  What is the maximum ambient operating temperature for this drive?

    The DANFOSS FC-360H3K0T4E20H2BXCDXXSXXXXAXBX can operate in ambient temperatures ranging from -20°C to +50°C. However, derating may be necessary at higher temperatures.

    Operating at the upper limits of the temperature range, particularly close to 50°C, can reduce the drive's lifespan or necessitate reduced output current. Proper ventilation is crucial to manage internal heat.

    For installations in environments exceeding 50°C, advanced cooling solutions or larger, de-rated drives might be required. Always consult the drive's technical documentation for specific derating curves and guidelines.

  How do I perform an auto-tune on the FC-360H3K0T4E20H2BXCDXXSXXXXAXBX?

    Ensure the motor is disconnected from the load or that the load can be safely accelerated by the motor. Access the parameter settings and locate the auto-tune function.

    Initiate the auto-tune procedure through the drive's keypad. The drive will then command the motor through a series of controlled movements to measure its characteristics.

    Once complete, the drive will automatically adjust its control parameters based on the auto-tune results. This process optimizes motor performance and energy efficiency for the specific motor and load.