DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX 2.2kW A0BX Three Phase 480V Automation VFD

The DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX, a 2.2kW three-phase 480V automation VFD, stands as a robust solution for sophisticated industrial control applications. This Variable Frequency Drive (VFD) excels in delivering precise motor speed control, enhancing energy efficiency, and improving overall system performance. Its core advantages lie in its advanced control algorithms, comprehensive protection features, and flexible connectivity options, positioning it as a premium choice for demanding automation tasks. Key technical parameters include its 2.2kW power rating, 480V operating voltage, and three-phase input/output, ensuring compatibility with a wide range of industrial machinery.

| Parameter              | Specification                                       |

| :--------------------- | :-------------------------------------------------- |

| Model Number           | FC-360H2K2T4E20H2BXCDXXSXXXXA0BX                     |

| Power Rating           | 2.2 kW                                              |

| Voltage                | 480V Three Phase                                    |

| Series                 | FC360                                               |

| Enclosure Type         | IP20 (standard)                                     |

| Braking Unit           | Integrated (standard)                               |

| EMC Filter             | Integrated (standard)                               |

| Coating                | Conformal Coating (standard)                        |

| Firmware               | Standard                                            |

| Terminal Blocks        | Standard                                            |

| User Interface         | Standard Display                                    |

| Communication Options  | Various, including fieldbus and I/O expansion       |

| Ambient Temperature    | -20°C to +50°C (derating may apply)                 |

| Altitude               | Up to 1000m (derating may apply)                    |

| Approvals              | CE, UL, cUL, EAC, RoHS                              |

Core Features & Market Positioning

The DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX distinguishes itself through its robust construction and intelligent automation capabilities. Its integrated braking unit and EMC filter offer significant advantages, reducing the need for external components and simplifying installation. This VFD employs advanced vector control, providing exceptional dynamic performance and accurate speed holding, even under fluctuating loads, a critical factor in precision manufacturing environments. The conformal coating on the PCB ensures enhanced reliability in harsh industrial settings, protecting against dust and moisture ingress. Its market positioning is firmly within the high-performance VFD segment, catering to industries that demand superior control, energy savings, and operational longevity.

Key Application Scenarios

This DANFOSS VFD finds extensive use across various industrial sectors where precise motor control is paramount. It is ideally suited for applications such as pump and fan control in HVAC systems, optimizing energy consumption based on demand. In material handling, it ensures smooth acceleration and deceleration for conveyors and elevators, improving product integrity and operational efficiency. The FC-360H2K2T4E20H2BXCDXXSXXXXA0BX is also a strong candidate for process control in manufacturing, chemical processing, and water treatment plants, where maintaining specific speeds is critical for product quality and safety. Its robust design makes it suitable for demanding environments, including food and beverage processing and general manufacturing.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX into existing systems is streamlined due to its flexible configuration options. For electrical installation, ensure compliance with local codes and proper grounding. The drive requires a stable three-phase power supply within its 480V range. Motor connections should be made using appropriately sized shielded cables to minimize electromagnetic interference. Commissioning typically involves setting motor parameters, such as rated voltage, current, and frequency, and configuring control modes (e.g., V/f control, flux vector control). The integrated keypad and display allow for local parameter adjustment, while optional fieldbus modules enable seamless integration with SCADA or PLC systems for remote monitoring and control.

Operation and Risk Mitigation

Safe and efficient operation of the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX hinges on adhering to operational guidelines and understanding its protective features. Always ensure the VFD is properly grounded and that the motor is disconnected before performing any wiring. During operation, monitor drive temperatures and ambient conditions to prevent overheating; the VFD's thermal protection will trigger if limits are exceeded. Common fault codes, such as "Overcurrent" (often code 003) or "Overvoltage" (code 004), typically indicate issues with motor load, wiring, or the power supply. Consult the drive's manual for a comprehensive list of fault codes and their recommended corrective actions to mitigate operational risks and downtime.

Scalability & Long-Term Value

The DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX offers excellent scalability, allowing for future expansion of control capabilities. Its modular design supports various expansion cards for additional I/O, digital inputs/outputs, and advanced fieldbus communication protocols (e.g., Profibus, DeviceNet, EtherNet/IP), ensuring compatibility with evolving automation architectures. This VFD is designed for longevity, with robust components and built-in protection mechanisms that reduce wear on connected machinery and contribute to a lower total cost of ownership. Its ability to integrate with Industrial Internet of Things (IIoT) platforms through optional communication modules enables advanced data analytics, predictive maintenance, and remote diagnostics, enhancing its long-term value in modern smart factories.

Frequently Asked Questions

What is the primary function of the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX VFD?

Its primary function is to control the speed of three-phase AC motors by varying the frequency and voltage of the power supplied to them. This allows for precise motor speed adjustment, leading to energy savings and improved process control. The drive also offers motor protection features.

The drive enables significant energy efficiency improvements by matching motor speed to actual load requirements, unlike fixed-speed operation. It also enhances system performance through smoother acceleration/deceleration and better torque control, reducing mechanical stress.

This specific model, the FC-360H2K2T4E20H2BXCDXXSXXXXA0BX, is rated for 2.2kW and operates on a 480V three-phase supply, making it suitable for a wide range of industrial applications.

How does the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX enhance energy efficiency?

It optimizes motor speed to precisely match the load demand, significantly reducing energy consumption compared to traditional fixed-speed motors. By slowing down the motor when full speed is not required, substantial energy savings are realized.

The VFD's ability to avoid high inrush currents during startup also contributes to overall energy efficiency and reduces stress on the electrical grid. This leads to lower electricity bills and a reduced carbon footprint.

Furthermore, features like integrated braking units and optimized control algorithms further fine-tune energy usage, ensuring that power is only consumed as needed by the application.

What are the typical installation requirements for this VFD?

The VFD requires a clean, dry, and well-ventilated environment, typically mounted vertically on a DIN rail or backplate. Proper clearance around the unit is essential for heat dissipation.

Electrical installation involves connecting the three-phase AC input power, the motor output, and any control signals or communication interfaces, adhering strictly to local electrical codes and the manufacturer's wiring diagrams.

Grounding is critical for safety and to prevent electromagnetic interference. Use shielded motor cables for best performance, especially in noisy electrical environments.

What kind of motor is compatible with the FC-360H2K2T4E20H2BXCDXXSXXXXA0BX?

This VFD is designed to control standard three-phase AC induction motors. It is compatible with motors rated for the drive's output voltage (480V) and within its power range (2.2kW).

When configuring the drive, it's crucial to input the motor's nameplate data, such as rated voltage, full load current, frequency, and speed, to ensure optimal performance and motor protection.

For specialized motor types, such as permanent magnet synchronous motors (PMSM), compatibility should be verified with Danfoss documentation, as additional configuration or specific motor models might be required.

How do I program the DANFOSS FC-360H2K2T4E20H2BXCDXXSXXXXA0BX?

Programming can be done locally using the VFD's integrated control keypad and display, navigating through parameter menus to set operating modes and motor data.

Alternatively, programming can be achieved remotely using Danfoss's PC software tools, such as Danfoss MCT 10, which connects to the VFD via USB or an optional communication module. This allows for easier parameter backup, copying, and more complex setup.

For integrated automation systems, programming can be done via a PLC or SCADA system using compatible fieldbus communication protocols, allowing for advanced control and monitoring.

What are the key technical specifications to consider when selecting this VFD?

Key specifications include the motor power rating (2.2kW), input voltage (480V three-phase), and output frequency range. Environmental conditions like ambient temperature and enclosure protection rating (IP20) are also crucial.

Consider the required control performance; this VFD offers advanced vector control for precise speed and torque regulation. Features like integrated braking and EMC filtering should match application needs.

Also, evaluate the communication requirements (e.g., Modbus, Profibus) and the need for I/O expansion modules to ensure seamless integration into your existing control system.

What safety precautions should be taken when installing or operating this VFD?

Always ensure the main power supply to the VFD is de-energized and locked out before performing any wiring or maintenance. Verify proper grounding of both the VFD and the motor.

Avoid operating the VFD without a properly connected motor, as this can lead to drive damage or erratic behavior. Also, be aware of potential stored energy in capacitors even after power is removed.

Follow all local electrical codes and regulations. Do not bypass safety interlocks, and ensure personnel are trained on VFD operation and hazards.

Can this VFD be used with different types of motors?

Primarily, this VFD is designed for standard three-phase induction motors. Its advanced control modes, such as flux vector control, are optimized for these motor types.

While it may support other motor types like permanent magnet motors, this typically requires specific configuration or firmware updates, and compatibility should be thoroughly checked.

Always refer to the official Danfoss documentation for definitive motor compatibility and any specific parameter settings required for non-standard motor types.

What is the purpose of the integrated braking unit on this VFD?

The integrated braking unit is used to dissipate excess energy generated by the motor during deceleration or overhauling loads. This prevents motor overspeed and potentially damaging overvoltage conditions within the drive.

During rapid deceleration, a motor can act as a generator. The braking unit, often paired with an external brake resistor, absorbs this generated energy, allowing the VFD to bring the motor to a controlled stop efficiently.

This feature is crucial for applications with high inertia loads or those requiring frequent stopping and starting, contributing to system stability and safety.

How does the conformal coating benefit the FC-360H2K2T4E20H2BXCDXXSXXXXA0BX?

Conformal coating is a protective polymer layer applied to the printed circuit boards (PCBs) within the VFD. It provides enhanced resistance to environmental factors like humidity, dust, chemicals, and temperature fluctuations.

This coating significantly increases the reliability and lifespan of the VFD, especially when installed in harsh industrial environments where airborne contaminants or moisture are present.

By safeguarding the sensitive electronic components from corrosion and short circuits, the conformal coating helps prevent premature failure and reduces the need for frequent maintenance, ensuring consistent operational uptime.