DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX 5.5kW Three Phase 480V Automation VFD ALBX

The DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX, a 5.5kW Three Phase 480V Automation VFD, stands as a robust and versatile variable frequency drive engineered for demanding industrial automation tasks. This VFD excels in precise motor control, energy efficiency, and seamless system integration. Its core strengths lie in its advanced control algorithms, comprehensive protection features, and adaptability to various operational environments. Key technical parameters include a power rating of 5.5kW, operation on a 480V three-phase power supply, and an IP20 enclosure rating for protection against solid objects greater than 12.5mm. The "ALBX" designation suggests specific built-in options and enclosure configurations tailored for enhanced performance and reliability in industrial settings.

Product Specifications

| Parameter             | Value                                     |

| :-------------------- | :---------------------------------------- |

| Model Number          | FC-360H5K5T4E20H2BXCDXXSXXXXALBX          |

| Power Rating          | 5.5 kW                                    |

| Input Voltage         | 480V Three Phase                          |

| Output Frequency      | 0-600 Hz                                  |

| Enclosure Type        | ALBX (Specific configuration details vary) |

| Protection Class      | IP20 (Standard for this series)           |

| Control Method        | V/Hz, Vector Control                      |

| Operating Temperature | -10°C to +50°C (Derating may apply)       |

| Dimensions            | Varies by specific enclosure variant      |

Core Features & Market Positioning

The DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX positions itself as a premium automation solution, differentiating through its advanced motor control capabilities and robust build quality. Its integrated Advanced Closed-Loop Vector control ensures exceptional torque response and precise speed holding, even under fluctuating loads, a critical advantage in applications requiring high dynamic performance. The VFD's sophisticated energy-saving features, such as automatic energy optimization and sleep mode functionality, contribute significantly to reduced operational costs and a lower carbon footprint, appealing to environmentally conscious industrial operations. Furthermore, its modular design and extensive communication options facilitate straightforward integration into existing SCADA and DCS systems, enhancing its value proposition in complex automation architectures.

Key Application Scenarios

This 5.5kW VFD is ideally suited for a wide array of industrial applications where precise motor speed and torque control are paramount. It is frequently deployed in material handling systems, such as conveyor belts and automated warehousing, to ensure smooth and controlled movement of goods. In the processing industries, it finds application in pumps and fans for HVAC systems, chemical processing, and water treatment plants, optimizing fluid dynamics and energy consumption. The robust design of the DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX also makes it a reliable choice for machine tools, packaging machinery, and textile manufacturing, where consistent performance and accurate speed regulation are crucial for product quality and throughput.

Practical System Integration Guidance

Integrating the DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX into an industrial system requires careful attention to wiring and parameter configuration. Ensure the power supply is a stable 480V three-phase source, properly grounded, and equipped with appropriate circuit protection. Motor connections should adhere to the VFD's terminal layout, with provisions for motor thermal overload protection. For optimal performance, especially in vector control modes, motor nameplate data must be accurately entered into the VFD's parameters. Commissioning typically involves a motor auto-tuning process, which calibrates the VFD to the specific motor's characteristics. Communication setup, if utilizing fieldbus options, necessitates correct network addressing and protocol configuration to ensure seamless data exchange with the control system.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX mandates adherence to electrical safety standards and proper handling procedures. Always disconnect power before performing any maintenance or wiring. The VFD incorporates numerous protection functions, including overcurrent, overvoltage, undervoltage, and motor thermal overload, which automatically trigger fault conditions to prevent damage. Familiarity with common fault codes, such as 'Overcurrent' (F001) or 'Motor Thermal Overload' (F003), is essential for prompt troubleshooting. Ensuring adequate ventilation around the unit is critical to prevent overheating and maintain performance. Regular inspection of wiring and connections can help mitigate potential risks associated with electrical faults.

Scalability & Long-Term Value

The DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX offers significant long-term value through its scalability and compatibility with evolving industrial automation landscapes. Its modular design allows for the addition of optional communication cards and I/O expansion modules, enabling adaptation to future control system requirements and advanced functionalities. This VFD is designed to integrate seamlessly with Danfoss's broader ecosystem of automation products and IIoT platforms, facilitating the implementation of smart manufacturing strategies. By providing precise motor control and optimized energy usage, it contributes to operational efficiency and reduced maintenance costs over its lifecycle, ensuring a strong return on investment.

Frequently Asked Questions

What are the main advantages of the DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX?

This VFD offers superior motor control accuracy, leading to enhanced process efficiency. It provides significant energy savings through advanced optimization features. The robust construction ensures high reliability in demanding industrial environments.

What applications is this VFD best suited for?

It excels in precise speed and torque control for pumps and fans in HVAC and water treatment. It's also ideal for material handling, conveyor systems, and packaging machinery. Machine tools and textile equipment benefit from its dynamic performance.

How do I perform motor auto-tuning on this VFD?

Access the VFD's parameter menu and select the auto-tuning function. Ensure the motor is safely disconnected from the load during this calibration process. Follow the on-screen prompts to complete the setup.

What are common fault codes for this Danfoss VFD?

Common codes include F001 for overcurrent and F003 for motor thermal overload. Other frequent codes might relate to undervoltage or external fault signals. Consult the manual for a full list and troubleshooting steps.

How can I integrate this VFD into a SCADA system?

Utilize the optional communication gateway cards, such as Profibus, Profinet, or EtherNet/IP. Configure the VFD's network settings and address correctly within the SCADA software. Ensure proper wiring of the fieldbus connection.

What is the IP rating of the DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX?

The standard IP rating for this model series is IP20. This means it is protected against solid objects larger than 12.5mm. For environments requiring higher protection, specific enclosure options may be available.

Does this VFD support closed-loop vector control?

Yes, the FC-360 series, including this model, supports advanced closed-loop vector control. This provides precise speed and torque regulation even under variable loads. It requires an encoder feedback for optimal performance.

What is the maximum output frequency this VFD can provide?

The DANFOSS FC-360H5K5T4E20H2BXCDXXSXXXXALBX is capable of achieving output frequencies up to 600 Hz. This wide frequency range allows for versatile motor speed control across various applications. It enables high-speed motor operation when required.

How can I ensure safe installation and operation?

Always follow electrical safety regulations and disconnect power before any work. Ensure proper grounding and motor overload protection. Install in a well-ventilated area to prevent overheating.

What are the benefits of the "ALBX" designation in the model number?

The "ALBX" typically refers to specific hardware options and enclosure configurations. This might include enhanced protection, specific terminal layouts, or integrated components for specialized applications. It signifies a tailored solution for particular industrial needs.