ESTUN ER120-2400-PL Palletizing Specialized Robot 120kg Payload 2400mm Reach Stacking Expert
The ESTUN ER120-2400-PL Palletizing Specialized Robot stands as a robust solution for high-throughput industrial automation, engineered for demanding palletizing and stacking operations. This specialized robot boasts a substantial 120kg payload capacity and an impressive 2400mm reach, enabling it to efficiently handle a wide array of products and configurations. Its design prioritizes speed, precision, and reliability, making it an ideal choice for optimizing logistics, warehousing, and manufacturing processes. The ER120-2400-PL is a testament to ESTUN's commitment to delivering advanced robotic technology tailored for specific industrial challenges, offering a compelling blend of performance and value.
Product Specifications
| Parameter | Specification |
| :------------------ | :----------------------------- |
| Model | ER120-2400-PL |
| Payload Capacity | 120 kg |
| Reach | 2400 mm |
| Robot Weight | 1030 kg |
| Mounting Type | Floor, Wall, Inverted |
| Repeatability | ±0.1 mm |
| Power Supply | AC 380V ±10% 50Hz |
| Power Consumption | 2.5 kVA |
| Control Cabinet | ETS300 |
| Operating Temp. | 0-45°C |
| Protection Class | IP54 (Arm), IP54 (Controller) |
| Joint Speed (Max) | J1: 100°/s, J2: 95°/s, J3: 120°/s, J4: 150°/s, J5: 140°/s, J6: 200°/s |
| Degrees of Freedom | 6 |
Core Features & Market Positioning
The ESTUN ER120-2400-PL is strategically positioned as a high-performance, cost-effective solution for palletizing automation. Its 6-axis design grants exceptional dexterity, allowing for complex stacking patterns and efficient product placement even in confined spaces. This robot differentiates itself through its robust construction and high payload-to-reach ratio, enabling it to handle heavy loads across significant distances without compromising speed or accuracy. ESTUN's integration of advanced control algorithms ensures smooth, predictable movements, crucial for maintaining product integrity and operational efficiency. The ER120-2400-PL directly addresses the growing demand for automated end-of-line solutions that can increase throughput, reduce labor costs, and improve workplace safety in manufacturing and logistics environments.
Key Application Scenarios
This specialized robot excels in high-volume palletizing applications across diverse industries. It is particularly well-suited for stacking cases, bags, and other packaged goods in the food and beverage sector, where speed and hygiene are paramount. In the chemical and pharmaceutical industries, its precision and reliability ensure safe handling of materials. The ER120-2400-PL is also a strong contender for e-commerce fulfillment centers and general warehousing operations requiring efficient order picking and pallet consolidation. Its extended reach is invaluable for optimizing pallet utilization and reducing the need for complex conveyor systems, making it a versatile asset for any facility focused on streamlining its outbound logistics.
Practical System Integration Guidance
Integrating the ESTUN ER120-2400-PL into existing production lines typically involves careful consideration of its power requirements (AC 380V ±10% 50Hz) and the space allocation for its physical footprint and operational envelope. The control cabinet, an ETS300 model, requires adequate ventilation and protection against environmental factors, with a standard IP54 rating for both the arm and the controller ensuring dust and water resistance. Programming is usually facilitated via ESTUN's proprietary software, which supports various industrial communication protocols for seamless integration with PLCs, vision systems, and other automation components. Installation can be floor-mounted, wall-mounted, or inverted, offering flexibility to adapt to different facility layouts and production flow requirements.
Operation and Risk Mitigation
Safe operation of the ESTUN ER120-2400-PL is paramount and governed by industry-standard safety protocols. The robot is equipped with multiple safety features, including emergency stop circuits and programmable safety zones, to prevent collisions with personnel or equipment. Regular maintenance, as outlined in the user manual, is crucial for preventing operational faults. Common troubleshooting scenarios might involve minor calibration drifts, which can typically be resolved through diagnostic routines within the ETS300 controller. Critical error codes are logged by the controller and should be cross-referenced with the ESTUN technical documentation for prompt diagnosis and resolution, ensuring minimal downtime.
Scalability & Long-Term Value
The ESTUN ER120-2400-PL offers significant long-term value through its robust design and compatibility with evolving automation strategies. While specific upgrade paths are best discussed with ESTUN support, the modular nature of robotic systems generally allows for enhancements to end-effectors or integration with advanced AI-driven path planning software. Its compatibility with standard industrial communication protocols facilitates integration with broader Industry 4.0 initiatives and Industrial Internet of Things (IIoT) platforms, enabling data collection for performance monitoring, predictive maintenance, and process optimization. This forward-looking integration capability ensures the robot remains a valuable asset as automation requirements advance.
Frequently Asked Questions
What is the maximum weight the ESTUN ER120-2400-PL robot can handle?
The robot is designed for a substantial 120kg payload capacity. This allows it to efficiently manage heavy loads in palletizing. It is ideal for stacking items like boxes, bags, or buckets.
How far can the ESTUN ER120-2400-PL robot reach?
The ER120-2400-PL model features an impressive 2400mm reach. This extended reach is crucial for palletizing and stacking tasks. It enables placement of items across a wide area.
What type of applications is the ESTUN ER120-2400-PL robot best suited for?
This robot is specialized for palletizing and stacking operations. It is highly effective in food & beverage, logistics, and manufacturing. Its capabilities support high-throughput end-of-line automation.
What are the mounting options for the ESTUN ER120-2400-PL robot?
The robot can be mounted in multiple configurations. Options include floor, wall, and inverted mounting. This flexibility aids integration into various facility layouts.
What is the power requirement for the ESTUN ER120-2400-PL robot?
The robot requires an AC 380V ±10% power supply. The frequency needed is 50Hz. This specification is critical for system design and installation.
Can the ESTUN ER120-2400-PL robot be integrated with other automation systems?
Yes, integration is a key design aspect. It supports standard industrial communication protocols. This allows seamless connection with PLCs and vision systems.
What level of precision does the ESTUN ER120-2400-PL robot offer?
The robot provides a high repeatability of ±0.1 mm. This precision is vital for accurate placement. It ensures consistent stacking and product integrity.
What is the typical operating temperature range for this robot?
The operational temperature range is from 0°C to 45°C. This standard industrial range suits most factory environments. Proper environmental control ensures optimal performance.
Does the ESTUN ER120-2400-PL robot come with a specific control cabinet?
Yes, it is supplied with the ETS300 control cabinet. This cabinet houses the robot's control electronics. It is designed for industrial automation environments.
How many axes of motion does the ESTUN ER120-2400-PL robot have?
The robot features a 6-axis design. This 6-axis configuration allows for great dexterity and complex movements. It is essential for flexible palletizing and handling in three-dimensional space.
