DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX 2.2kW Three Phase 480V Automation VFD

The DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX 2.2kW Three Phase 480V Automation VFD stands as a robust solution for sophisticated industrial automation, delivering precise motor control and enhanced energy efficiency. This Variable Frequency Drive (VFD) is engineered for demanding applications, offering advanced features and reliability that are critical in modern manufacturing and process industries. Its core advantages lie in its high performance, versatility, and integrated safety functionalities, making it a preferred choice for system integrators and end-users seeking optimized operational performance.

| Parameter             | Specification                                       |

| :-------------------- | :-------------------------------------------------- |

| Product Code      | FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX              |

| Power Rating      | 2.2 kW                                              |

| Phase             | Three Phase                                         |

| Voltage Rating    | 480V                                                |

| Enclosure Type    | IP20 (standard, further options may exist)          |

| Filter Options    | RFI/EMI filtering considerations (refer to suffix)  |

| Braking Options   | Integrated braking chopper (check suffix for details) |

| Communication     | Advanced fieldbus options (check suffix for details) |

| Control Features  | Advanced V/f, Vector Control, and Flux Vector Control |

| Cooling Method    | Forced ventilation                                  |

| Operating Temp.   | -10°C to +50°C (derating may apply)                  |

| Harmonic Mitigation | Built-in harmonic mitigation (check suffix for details) |

Core Features & Market Positioning

The DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX distinguishes itself through its adaptive motor control algorithms, including advanced V/f, Flux Vector Control, and Variable Speed Drive (VSD) capabilities, which significantly optimize energy consumption and motor lifespan. Its robust construction and IP20 enclosure provide reliable operation in various industrial environments, while the extensive range of available options, indicated by the comprehensive product code, allows for precise customization to specific application needs. This VFD is positioned as a premium solution for critical applications where performance, reliability, and energy savings are paramount, competing effectively with other high-end drives in the automation market.

Key Application Scenarios

This 2.2kW, 480V VFD is ideally suited for a multitude of industrial applications requiring precise speed and torque control. It excels in pump and fan control, optimizing flow rates and reducing energy usage in HVAC systems and water treatment plants. The drive's advanced control modes also make it highly effective in conveyor systems, material handling equipment, and machine tools, where consistent speed and accurate positioning are crucial. Furthermore, its suitability for variable torque applications in the general industry underscores its versatility, from mixers and agitators to extruders and centrifuges.

Practical System Integration Guidance

Integrating the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX requires adherence to standard VFD installation practices. Ensure adequate ventilation around the unit to maintain optimal operating temperatures, and utilize shielded motor cables to minimize electromagnetic interference. Proper grounding of the VFD, motor, and system earth is essential for safety and performance. Commissioning involves configuring motor parameters, setting acceleration/deceleration ramps, and defining speed references, often through the integrated control panel or via fieldbus communication. For specific wiring diagrams and programming examples related to options like fieldbus modules or advanced I/O, consult the official DANFOSS documentation tailored to the exact product code configuration.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX necessitates understanding its fault code system. Common issues like overcurrent, overvoltage, or undervoltage faults typically indicate motor load issues, power supply anomalies, or incorrect parameter settings. Always ensure the drive is properly rated for the motor and application, and adhere to local electrical codes during installation. Emergency stop functionality should be implemented at the system level, independent of the VFD's internal safety features, to ensure comprehensive risk mitigation in critical scenarios.

Scalability & Long-Term Value

The DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its compatibility with DANFOSS’s broader automation ecosystem and support for industry-standard communication protocols. This allows for seamless integration into existing control systems and facilitates future upgrades or expansions. The drive's energy-saving capabilities contribute to reduced operational costs, while its durable design ensures a long service life. Furthermore, its advanced features support the adoption of Industry 4.0 initiatives, enabling enhanced data collection and remote monitoring for predictive maintenance and optimized process control.

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Frequently Asked Questions

What are the primary benefits of using the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX?

This VFD provides significant energy savings by precisely controlling motor speed. It offers advanced motor control algorithms for optimal performance and efficiency. The drive ensures enhanced reliability and extended motor lifespan through sophisticated protection features.

The DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX enables sophisticated process automation. It supports precise torque and speed regulation for demanding applications. The drive's robust design ensures operation in challenging industrial environments.

Its modular design and extensive parameterization offer high adaptability. This VFD integrates smoothly with existing control systems for future scalability. It delivers a strong return on investment through operational efficiency and reduced maintenance.

How do I correctly wire the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX for a three-phase motor?

Connect the three-phase power supply (L1, L2, L3) to the main input terminals of the VFD. Ensure the motor's three power leads (T1, T2, T3) are connected to the corresponding output terminals of the drive. Always refer to the specific wiring diagram for your exact product code suffix.

Follow proper grounding procedures for both the VFD and the motor. This is critical for safety and to prevent electrical noise issues. Utilize shielded motor cables and ensure all connections are secure and comply with local electrical regulations.

Verify that the motor voltage and current ratings are compatible with the VFD's output capabilities. Incorrect wiring can lead to drive damage or motor failure. Double-check all connections before applying power to the system.

What are the typical applications for a 2.2kW, 480V VFD like the FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX?

This VFD is well-suited for variable torque applications such as pumps and fans. It optimizes fluid dynamics and airflow in HVAC and water management systems. Energy consumption is significantly reduced in these scenarios.

It is also commonly used in material handling and conveyor systems. Precise speed control ensures consistent product flow and accurate placement. The drive provides the necessary torque for smooth acceleration and deceleration.

Machine tool applications benefit from its accurate speed and positioning capabilities. General industrial machinery, including mixers and extruders, also leverage its advanced control features. Its versatility makes it a solution for a broad range of industrial processes.

How can I configure the speed control settings on the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX?

Speed control can be set locally via the VFD's keypad and display interface. Users can input desired speeds directly or program multi-step speed profiles. This is useful for testing and manual operation.

Alternatively, speed references can be provided externally through analog signals (e.g., 0-10V, 4-20mA) or digital inputs. This allows for integration with PLCs or other control systems. The drive supports various input configurations.

Fieldbus communication protocols offer advanced speed control capabilities. This enables remote programming and dynamic speed adjustments via a network. It is ideal for complex, automated production lines.

What safety features are included in the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX?

The drive typically includes built-in motor overload protection to prevent damage from excessive current. It also offers undervoltage and overvoltage protection to safeguard against power supply fluctuations. These features enhance operational safety and equipment longevity.

Many configurations of this VFD support Safe Torque Off (STO) functionality. This is a crucial safety feature that can be integrated into emergency stop circuits, preventing unexpected motor starts. It significantly enhances personnel safety.

The robust enclosure and thermal management systems contribute to operational safety. Proper installation and adherence to operational guidelines are paramount. Always consult the manual for specific safety recommendations.

How do I troubleshoot common fault codes on this VFD?

Consult the VFD's user manual for a comprehensive list of fault codes and their meanings. Common faults like overcurrent, overvoltage, or motor thermal overload usually indicate issues with the motor, power supply, or application load. Simple resets may resolve transient issues.

For persistent faults, a thorough inspection of the motor, wiring, and load is recommended. Incorrect parameter settings, such as improperly configured motor data or acceleration/deceleration ramps, can also trigger faults. Verify all settings against the motor nameplate and application requirements.

Complex faults may require specialized diagnostic tools or support from DANFOSS technical service. Ensuring the VFD is correctly sized for the application and that cooling is adequate can prevent many recurring issues. Proper commissioning is key to minimizing future troubleshooting.

What is the role of the product code suffix in the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX?

The suffix denotes specific hardware and software options configured for the drive. It indicates features like enclosure ratings, filter types, braking options, and communication protocols. Understanding the suffix is crucial for correct installation and operation.

For example, codes within the suffix may specify enhanced RFI/EMI filtering, integrated braking choppers, or specific fieldbus communication modules (e.g., Profibus, Ethernet/IP). These options tailor the VFD to precise application demands. Always verify these options with your supplier.

The suffix also dictates compatibility with certain accessories or software versions. It is essential to reference the full product code when ordering spare parts or seeking technical support. This ensures you receive accurate information and components.

Can this VFD be integrated into an IIoT or Industry 4.0 environment?

Yes, the DANFOSS FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX can be integrated into IIoT platforms. Many configurations support standard industrial Ethernet protocols for seamless data exchange. This enables remote monitoring and control.

Advanced fieldbus options allow for real-time data acquisition of operational parameters. This includes motor speed, torque, energy consumption, and diagnostic information. This data is vital for predictive maintenance and process optimization.

By connecting the VFD to a gateway or directly to an industrial network, it becomes a key component in smart manufacturing ecosystems. This facilitates data-driven decision-making and enhanced operational efficiency.

What is the power factor correction capability of this VFD?

While VFDs inherently improve power factor compared to direct-on-line starting of motors, specific power factor correction features are often configuration-dependent. The drive's operation at varying speeds can influence the perceived power factor. Optimized control modes can help maintain a more consistent and favorable power factor.

For applications requiring very high power factor correction, external components like dedicated PFC units or harmonic filters might be necessary, depending on the specific VFD suffix and local utility requirements. Consult the product documentation for details on any built-in PFC capabilities.

DANFOSS drives are designed to minimize harmonic distortion and improve overall system efficiency. This contributes to a better power factor and reduced reactive power penalties from utilities. Proper setup ensures maximum benefit.

How does the cooling system of the FC-301P2K2T4E20H2XGCXXXSXXXXAXBXCXXXXDX function?

The VFD utilizes forced ventilation, meaning an internal fan actively blows air across heat sinks. This dissipates the heat generated by the electronic components during operation. Maintaining airflow is critical for drive longevity and performance.

Ensure the ventilation openings are not obstructed. Ambient temperature significantly impacts cooling efficiency; in higher temperatures, the drive may need to derate its output power. Proper installation in a well-ventilated environment is essential.

Periodic cleaning of the fan and heat sinks may be required, especially in dusty industrial settings. Failure to maintain adequate cooling can lead to overheating faults and premature component failure. Always follow the maintenance schedule.