DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX 2.2kW IP55 Three Phase 480V Automation VFD

The DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX 2.2kW IP55 Three Phase 480V Automation VFD stands as a robust solution for variable speed drive applications in demanding industrial environments. This high-performance Variable Frequency Drive (VFD) offers precise motor control, energy savings, and enhanced operational efficiency. With a power rating of 2.2kW, it is designed for three-phase 480V systems, ensuring compatibility with a wide range of industrial machinery. Its IP55 rating signifies excellent protection against dust ingress and low-pressure water jets, making it suitable for challenging conditions. Key advantages include its advanced control algorithms, comprehensive protection features, and seamless integration capabilities.

| Parameter           | Specification                                      |

| :------------------ | :------------------------------------------------- |

| Model Number        | FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX            |

| Power Rating        | 2.2kW (3 HP)                                       |

| Input Voltage       | Three Phase, 480V                                  |

| Output Voltage      | 480V (configurable)                                |

| Enclosure           | IP55                                               |

| Control Type        | Vector Control (VVCplus), V/Hz Control             |

| Max Ambient Temp.   | 50°C (with derating)                               |

| Mounting            | Wall/Panel Mount                                   |

| Braking             | Integrated Braking Chopper (optional external brake) |

| Communication       | Built-in fieldbus options (e.g., Profibus, Modbus) |

| Protection Features | Overload, overvoltage, undervoltage, short circuit, ground fault, thermal protection |

Core Features & Market Positioning

The DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX is positioned as a premium automation VFD, excelling in applications requiring superior motor performance and reliability. Its VVCplus (Vector Vector Control Plus) technology provides exceptionally accurate speed and torque control, even under fluctuating loads, a critical differentiator in process industries. This advanced control capability minimizes mechanical stress on equipment and optimizes energy consumption, leading to significant operational cost reductions. The integrated braking chopper offers efficient deceleration and energy recovery, further enhancing its value proposition. Compared to basic V/Hz drives, the FC-301 series delivers a more sophisticated and efficient motor management solution, making it a preferred choice for critical machinery.

Key Application Scenarios

This DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX finds extensive application across various industrial sectors. It is particularly well-suited for pumps, fans, and conveyors in HVAC, water treatment, and material handling systems where precise speed control and energy efficiency are paramount. The robust IP55 enclosure ensures reliable operation in dusty or humid environments, common in food and beverage processing, mining, and general manufacturing. Its ability to handle variable torque loads makes it ideal for centrifugal pumps and fans, where energy savings can be substantial. The 480V three-phase capability aligns with standard industrial power infrastructure in North America and other regions.

Practical System Integration Guidance

Integrating the DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX into existing automation systems is facilitated by its flexible communication options and straightforward wiring. Ensure proper grounding of the drive and motor for optimal performance and safety. For three-phase 480V input, connect L1, L2, and L3 to the designated terminals. The motor output terminals (T1, T2, T3) should be connected to the motor. Utilize the digital and analog inputs/outputs for control signals and feedback. Commissioning involves parameter configuration via the integrated keypad or external software, setting motor data, ramp times, and control modes. Refer to the official Danfoss VLT® AutomationDrive manual for detailed wiring diagrams and parameter settings specific to your application.

Operation and Risk Mitigation

Operating the DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX requires adherence to safety protocols. Always disconnect power before performing any wiring or maintenance. The drive is equipped with extensive protection features to mitigate risks, including overload (OL1, OL2), overvoltage (OV), undervoltage (UV), and ground fault (GF) alarms. Familiarize yourself with common fault codes displayed on the unit; for instance, a "101" fault typically indicates an overload condition, prompting a review of motor load and drive settings. Proper ventilation and operating within the specified ambient temperature range (up to 50°C with derating) are crucial to prevent thermal issues and ensure longevity.

Scalability & Long-Term Value

The DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its scalability and integration potential. It is compatible with various fieldbus protocols, allowing seamless integration into distributed control systems (DCS) and programmable logic controllers (PLC). This interoperability ensures that the VFD can be part of a broader industrial automation strategy, including IIoT and Industry 4.0 initiatives, enabling remote monitoring, data acquisition, and predictive maintenance. Future upgrades or expansions of automation systems can readily incorporate additional FC-301 drives due to their standardized design and programming interfaces.

Frequently Asked Questions

1. What are the primary benefits of using the DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX?

This VFD offers precise motor control and significant energy savings. It enhances operational efficiency and reduces mechanical stress on equipment.

Its robust IP55 rating ensures reliability in harsh industrial environments. The advanced VVCplus technology provides superior torque and speed regulation.

The drive supports integration into modern automation systems for advanced monitoring. It represents a cost-effective solution for long-term operational performance.

2. How do I perform basic wiring for the DANFOSS FC-301P2K2T4Z55H2XGCXXXSXXXXAXBXCXXXXDX?

Connect the three-phase 480V power supply to the L1, L2, and L3 input terminals. Wire the motor to the T1, T2, and T3 output terminals.

Ensure proper grounding of the drive chassis and motor for safety and noise reduction. Utilize appropriate cable types and sizes as per electrical codes.

For control signals, connect external devices to the digital and analog I/O terminals. Always consult the user manual for specific terminal assignments and wiring best practices.

3. What are common applications for this 2.2kW IP55 VFD?

It is ideal for variable torque loads like pumps and fans in HVAC systems. Applications include water treatment plants and building automation.

The drive is suitable for conveyors and mixers in manufacturing and material handling. Its IP55 rating makes it perfect for dusty or wet industrial settings.

Commonly found in food processing, agriculture, and general industry where precise motor speed control is needed. It contributes to energy efficiency in these sectors.

4. Can this VFD be controlled remotely?

Yes, remote control is possible via integrated fieldbus communication options. Protocols like Modbus TCP/IP or Profibus DP can be utilized.

External control signals can be managed through the drive's programmable digital inputs. Analog inputs allow for speed or torque reference signals from remote sources.

This enables integration into SCADA systems or DCS for centralized monitoring and operation. It facilitates automation and reduces the need for on-site adjustments.

5. What is the significance of the IP55 rating for this drive?

The IP55 rating means the VFD is protected against harmful dust accumulation. It is also shielded from low-pressure water jets from any direction.

This makes the drive suitable for installation in environments that are not cleanroom conditions. It can withstand washdown procedures and humid factory floors.

It ensures operational reliability and longevity in challenging industrial settings like food production or outdoor enclosures. The enclosure protects internal components from ingress.

6. How does VVCplus technology benefit motor control?

VVCplus offers highly accurate speed and torque control, even with varying motor loads. It optimizes motor performance under dynamic conditions.

This precise control reduces mechanical stress on driven equipment, extending its lifespan. It also maximizes energy efficiency by delivering only the required power.

It enables the drive to operate motors effectively even without motor feedback, simplifying installation. This technology is a key advantage for demanding applications.

7. What safety precautions should I take when installing or operating this drive?

Always ensure the main power supply is disconnected before any wiring or maintenance. Follow proper grounding procedures for personnel and equipment safety.

Install the drive in a well-ventilated area to prevent overheating. Adhere to local electrical codes and regulations during installation.

Never bypass safety interlocks or protective functions. Familiarize yourself with emergency stop procedures and fault indications.

8. How can I integrate this VFD with a PLC system?

Connect the VFD to the PLC using a compatible fieldbus communication module. Configure both the PLC and VFD with the correct communication parameters.

Utilize the VFD's digital and analog I/O for basic control and status feedback to the PLC. This allows for command sending and receiving operational data.

Programming the PLC will involve reading drive status, setting speed references, and sending start/stop commands. Refer to the VFD and PLC manuals for specific integration steps.

9. What is the maximum ambient operating temperature for this unit?

The maximum ambient operating temperature for this drive is 50°C. However, operation at higher temperatures requires derating.

If operating above 40°C, the drive's output current capacity will be reduced. Consult the product's technical documentation for specific derating curves.

Proper ventilation and heatsink cleaning are essential to maintain performance and prevent thermal shutdown, especially in warmer environments.

10. How does this VFD contribute to energy savings?

By precisely controlling motor speed, the VFD reduces energy consumption significantly. This is especially true for centrifugal loads like pumps and fans.

It allows motors to run at optimal speeds for the task, avoiding wasted energy from full-speed operation. Energy savings can be substantial over the life of the equipment.

The drive's regenerative braking capability can also recover energy during deceleration, further enhancing efficiency. This reduces overall power demand and operational costs.