DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX 4kW IP55 480V Three Phase Automation Inverter
The DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX is a robust 4kW, 480V three-phase automation inverter designed for demanding industrial applications. This IP55-rated drive offers exceptional control, energy efficiency, and reliability, making it a leading choice for modern automation systems. Its advanced features, including precise motor control algorithms and integrated safety functions, ensure optimal performance and operational security across a wide spectrum of industrial processes. The FC-301 series is engineered to provide seamless integration and long-term value within complex manufacturing environments.
Product Specifications
| Parameter | Specification |
| :-------------------- | :-------------------------------------------------- |
| Model Number | FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX |
| Power Rating | 4 kW |
| Voltage Rating | 480V |
| Phase | Three Phase |
| Ingress Protection | IP55 |
| Control Type | Automation Inverter |
| Series | VLT® AutomationDrive FC 301 |
| Frame Size | Not explicitly detailed in accessible product data |
| Enclosure Type | Dust-tight and protected against water jets (IP55) |
| Dimensions & Weight | Varies by frame size; specific data not provided |
| Operating Temperature | Typically -25°C to +50°C (derating may apply) |
| Humidity | Up to 95% relative humidity, non-condensing |
| Altitude | Up to 1000m without derating |
| Harmonic Distortion | Integrated DC-choke for reduced harmonics |
Core Features & Market Positioning
The DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX stands out in the industrial automation market due to its superior motor control capabilities and built-in advanced features. It leverages Danfoss's renowned VLT® technology, providing exceptional energy savings through intelligent speed regulation, which is crucial for cost-sensitive operations. The drive's robust design, rated IP55, ensures reliable performance even in harsh industrial environments, reducing the need for additional protective enclosures and lowering installation costs. Its strong positioning is further cemented by its flexibility in handling various motor types, including asynchronous and permanent magnet motors, offering users a versatile solution for diverse applications. This combination of efficiency, durability, and adaptability makes the FC-301 a preferred choice for system integrators and end-users seeking high performance and reduced total cost of ownership.
Key Application Scenarios
This 4kW, 480V three-phase automation inverter is exceptionally well-suited for a wide array of industrial applications where precise motor control and energy efficiency are paramount. It excels in pump and fan applications, where variable speed operation can lead to significant energy savings and optimized system performance, common in water treatment plants and HVAC systems. The FC-301's robust performance also makes it ideal for conveyor systems, mixers, and extruders in manufacturing and processing industries, ensuring consistent product quality and throughput. Its IP55 rating allows for direct mounting in environments exposed to dust and water jets, such as food and beverage production or chemical processing facilities, simplifying installation and reducing the need for specialized enclosures. The inherent reliability and advanced control algorithms of the DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX ensure it meets the stringent demands of continuous operation in these critical sectors.
Practical System Integration Guidance
Integrating the DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX into an industrial system involves careful attention to wiring, power, and control connections. For power connections, ensure the three-phase 480V supply is correctly terminated at the L1, L2, and L3 terminals, adhering to local electrical codes and safety standards. The motor leads (U, V, W) must be connected to the corresponding output terminals. Proper grounding of both the drive and the motor is critical for safety and electromagnetic compatibility (EMC). Control wiring typically involves connecting digital inputs for start/stop commands and speed reference signals, as well as analog inputs for analog references. For advanced integration, fieldbus communication modules can be added to interface with PLCs and SCADA systems, enabling remote monitoring and control. Always consult the official Danfoss installation manual for specific wiring diagrams and recommended cable types to maintain the IP55 rating and ensure optimal performance.
Operation and Risk Mitigation
Operating the DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX requires adherence to established safety protocols to mitigate risks. Before powering up, verify all connections, parameter settings, and ensure the motor is correctly configured and mechanically sound. Familiarize yourself with the drive's local control panel or Human-Machine Interface (HMI) for basic operations like starting, stopping, and speed adjustments. Key safety features, such as Safe Torque Off (STO), should be understood and implemented if required by the application, preventing unexpected motor starts. Common troubleshooting involves checking error codes displayed on the control panel; for instance, a "10 Fault" often indicates an overcurrent condition, while a "20 Fault" might signal an overvoltage issue. Promptly addressing these fault codes by investigating the root cause – such as motor overload, incorrect parameter settings, or power supply fluctuations – is crucial for preventing damage and ensuring continuous operation.
Scalability & Long-Term Value
The DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX offers significant scalability and long-term value, particularly within the broader Danfoss ecosystem. Its modular design allows for the addition of various option modules, including communication cards for integration with popular industrial networks like Profibus, Profinet, EtherNet/IP, and Modbus TCP, facilitating seamless connection to existing automation architectures and IIoT platforms. This adaptability ensures that the inverter can grow with your operational needs or be easily integrated into upgraded control systems without requiring a complete drive replacement. Furthermore, the drive's energy-saving features contribute to a lower total cost of ownership over its lifespan, while its robust construction and Danfoss's commitment to product longevity minimize maintenance and replacement cycles, making it a sound investment for future-proofing industrial operations.
Frequently Asked Questions
What is the primary function of the DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX?
This inverter controls motor speed and torque. It optimizes energy usage and enhances process control for industrial machinery.
Its core purpose is to convert fixed frequency AC power to variable frequency AC power. This allows for precise adjustment of motor operation to match application demands, leading to significant energy savings and improved performance.
The drive is designed for automation applications, enabling integration with control systems for sophisticated operational sequencing, remote monitoring, and advanced diagnostics, ensuring operational efficiency and reliability.
How does the IP55 rating benefit this inverter in industrial settings?
The IP55 rating signifies protection against dust ingress. It also protects against water jets from any direction.
This makes the DANFOSS FC-301 suitable for mounting in environments with dust and moisture. It reduces the need for extra protective enclosures, saving costs and space.
Industrial applications such as food processing or chemical plants often feature such challenging conditions. The IP55 rating ensures the inverter's longevity and reliable operation in these settings.
Can this inverter be used with different types of motors?
Yes, the FC-301 series supports various motor types. This includes asynchronous (induction) motors and permanent magnet motors.
This versatility allows users to select the most suitable motor for their specific application needs. It offers flexibility in system design and upgrade paths.
Advanced control algorithms within the inverter ensure optimal performance and efficiency regardless of the motor type used, providing robust motor management.
What are the key advantages of the VLT® AutomationDrive FC 301 series?
The VLT® AutomationDrive FC 301 series offers superior motor control. It ensures high energy efficiency through precise speed regulation.
These drives are built for reliability and durability in harsh industrial environments. They feature robust construction and advanced thermal management.
The series provides flexible integration options via various fieldbus protocols. This allows for seamless connection to existing or new automation systems.
How can I ensure proper installation of the DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX?
Always refer to the official Danfoss installation manual. Follow all wiring diagrams and safety instructions meticulously.
Ensure correct termination of power (480V, 3-phase) and motor leads. Proper grounding of the drive and motor is crucial for safety and EMC compliance.
Carefully plan control wiring for start/stop, speed references, and any necessary communication modules. Verify all settings before initial power-up.
What are common fault codes for this inverter and how to address them?
Common faults include overcurrent (e.g., 10 Fault) and overvoltage (e.g., 20 Fault). These indicate potential issues with motor load or power supply.
To address these, first check for motor overloads or short circuits. Investigate the incoming power supply for fluctuations or anomalies.
Review the inverter's parameter settings related to motor data and protection limits. Consult the manual for specific code meanings and troubleshooting steps.
Is this inverter suitable for applications requiring high dynamic performance?
Yes, the FC-301 series offers excellent dynamic performance. It provides fast response to speed and torque commands.
Its advanced control algorithms, like VVCplus, ensure precise motor control even under rapidly changing load conditions. This is vital for applications like robotics or printing presses.
The drive's robust hardware and flexible parameterization allow tuning for optimal dynamic response, meeting the demands of high-performance automation.
What communication protocols can be integrated with this inverter?
The FC-301 series supports a wide range of industrial communication protocols. This is achieved through optional communication interface modules.
Commonly supported protocols include Profibus DP, Profinet, EtherNet/IP, and Modbus TCP. This ensures compatibility with most major automation systems.
Integration with these protocols allows for seamless remote control, monitoring, and diagnostics, facilitating integration into Industry 4.0 environments.
How does the FC-301 contribute to energy savings?
The inverter precisely controls motor speed according to the actual demand. This eliminates energy wastage associated with running motors at full speed constantly.
By optimizing motor speed, significant energy savings can be achieved, especially in variable torque applications like pumps and fans. This reduces operational costs.
The drive's efficient power electronics and harmonic mitigation features further contribute to overall energy efficiency and reduced electricity bills.
What is the typical operating temperature range for this inverter?
The DANFOSS FC-301P4K0T4Z55H2XGCXXXSXXXXAXBXCXXXXDX typically operates within a range of -25°C to +50°C. However, derating may be necessary at higher ambient temperatures.
It is crucial to ensure adequate ventilation around the inverter to dissipate heat effectively. Consult the manual for specific derating curves based on ambient temperature and mounting conditions.
Proper environmental control and installation practices are essential to maintain the inverter's performance and extend its operational lifespan.
