DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX 5.5kW VLT AutomationDrive FC-301 3AC 480V IP55

The DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX 5.5kW VLT AutomationDrive is a high-performance variable frequency drive engineered for demanding industrial applications. This drive excels in delivering precise motor control, energy efficiency, and robust reliability, making it a cornerstone for modern automation systems. Its core advantages lie in its advanced control algorithms, comprehensive protection features, and user-friendly interface, positioning it as a leading solution for optimizing industrial processes. The VLT AutomationDrive FC-301 boasts a 5.5kW power rating, operates on a 3-phase 480V supply, and features an IP55 enclosure for enhanced environmental protection.

| Parameter             | Specification                                     |

| :-------------------- | :------------------------------------------------ |

| Model                 | FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX           |

| Power Rating          | 5.5 kW                                            |

| Input Voltage         | 3 AC 480 V                                        |

| Enclosure             | IP55                                              |

| Series                | VLT AutomationDrive FC-301                        |

| Control Type          | Advanced Vector Control, V/f Control              |

| Overload Capacity     | 150% for 60 seconds                               |

| Ambient Temperature   | -20°C to +50°C (derating may apply)                |

| Harmonics             | Built-in DC choke for harmonic reduction          |

| Communication Options | Fieldbus (e.g., Profibus, EtherNet/IP)            |

| Safety Features       | STO (Safe Torque Off)                             |

| Dimensions (approx.)  | Varies by specific sub-model, typically compact   |

| Weight (approx.)      | Varies by specific sub-model, typically moderate  |

The DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX stands out in the competitive landscape due to its sophisticated control capabilities, offering superior performance in both open-loop and closed-loop vector control modes. This enables exceptional torque accuracy and speed regulation, crucial for applications requiring dynamic response. Its integrated harmonic mitigation, through a built-in DC choke, significantly reduces harmonic distortion, ensuring compliance with power quality standards and protecting sensitive downstream equipment. The robust IP55 enclosure provides excellent protection against dust ingress and low-pressure water jets, making it suitable for harsh industrial environments. Its market positioning is that of a premium, reliable, and highly efficient drive for critical machinery and processes.

Key application scenarios for the DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX include pump and fan control, where its precise speed regulation optimizes energy consumption and reduces wear on mechanical components. It is widely deployed in material handling systems, such as conveyors and elevators, providing smooth acceleration and deceleration. Furthermore, its advanced features make it ideal for process control applications like mixers, extruders, and machine tools, where accurate torque and speed are paramount. The drive's adaptability to various industrial segments, from water treatment to food and beverage production, underscores its versatility.

Practical system integration of the DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX involves careful consideration of power and control wiring. Ensure the main power supply is correctly phased and grounded, adhering to local electrical codes. For control signals, utilize shielded cables to prevent electromagnetic interference, especially when using analog inputs or fieldbus communication. The integrated user interface and programming software (e.g., Danfoss MCT 10) facilitate parameter configuration, allowing for precise tuning of motor parameters, ramp times, and control modes. Initial commissioning often involves auto-tuning the motor to optimize performance, a process guided by the drive's intuitive menu structure.

Operation and risk mitigation with the DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX are supported by comprehensive safety features and diagnostic capabilities. The Safe Torque Off (STO) function prevents the motor from unintentional starting, a critical safety measure in many industrial settings. Regular monitoring of drive status via the display or network communication is recommended. Common troubleshooting involves checking for fault codes, which are clearly defined in the user manual, such as overcurrent, overvoltage, or motor thermal overload. Ensuring proper ventilation and adhering to ambient temperature limits are crucial for preventing thermal-related faults and ensuring long-term operational reliability.

Scalability and long-term value are inherent in the DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX design. Its modularity and compatibility with various fieldbus communication protocols allow for seamless integration into existing SCADA and PLC systems, enabling centralized control and monitoring. The drive supports advanced IIoT connectivity, allowing for data logging, remote diagnostics, and predictive maintenance strategies when integrated with appropriate platforms. This future-proofs industrial automation investments by enabling adaptation to evolving digital manufacturing paradigms and enhancing overall operational efficiency.

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FAQs:

What are the main benefits of using the Danfoss FC-301?

This drive offers superior energy savings through precise motor speed control. It enhances process efficiency and reduces mechanical stress on equipment.

The advanced control algorithms ensure excellent performance in demanding applications. Its robust design guarantees high reliability and extended operational life.

The FC-301 provides comprehensive protection features and diagnostic capabilities. This minimizes downtime and facilitates proactive maintenance strategies.

How do I wire the Danfoss FC-301 5.5kW drive?

Connect the 3-phase 480V AC power supply to the main input terminals L1, L2, L3. Ensure proper grounding to the earth terminal for safety.

For motor connections, wire the three motor phases to terminals T1, T2, T3. Verify motor nameplate data matches drive configuration for optimal performance.

Utilize shielded cables for control signals and optional fieldbus communication. Follow wiring diagrams in the manual for analog inputs, digital I/O, and safety circuits.

What are common fault codes for the Danfoss FC-301?

Fault code F001 often indicates an overcurrent condition. This can be caused by rapid acceleration or a short circuit in the motor or cabling.

Code F005 typically signals an overvoltage during deceleration. Check braking resistor configuration or deceleration ramp settings if this occurs frequently.

Error F007 usually points to a motor thermal overload. Ensure the motor cooling is adequate and the drive's thermal model is correctly parameterized.

What is the IP rating of the Danfoss FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX?

The product features an IP55 enclosure rating. This signifies protection against dust ingress and low-pressure water jets from any direction.

This rating makes the drive suitable for installation in many industrial environments that are not fully sealed. It offers a good balance of protection against environmental contaminants.

Always ensure that any cable entries and blanking plates are correctly installed to maintain the rated IP protection.

Can the Danfoss FC-301 drive be used with any 5.5kW motor?

Yes, the drive is designed to control a 5.5kW motor operating at 480V. Ensure the motor's full load current is within the drive's output current limits.

Proper motor parameterization is crucial for optimal performance and protection. The drive features an auto-tuning function to adapt to specific motor characteristics.

Always consult the motor's nameplate and the drive's manual to confirm compatibility and set appropriate parameters.

What communication protocols does the Danfoss FC-301 support?

The FC-301 supports various fieldbus protocols for integration into automation systems. Common options include Profibus DP, DeviceNet, and EtherNet/IP.

These communication interfaces enable remote monitoring, control, and parameterization of the drive. This is essential for modern, networked industrial environments.

Specific protocol support depends on the installed option module. Verify the required module is present or orderable for your application needs.

How do I perform an auto-tune on the Danfoss FC-301?

Access the parameter menu and navigate to the motor control settings. Select the auto-tune function, typically labeled as "Motor Auto-Tune" or similar.

Ensure the motor is connected and powered, but not rotating. Initiate the auto-tune process; the drive will send specific signals to the motor.

Once completed, the drive will display a confirmation or stored motor parameters. It is recommended to perform this after initial installation or motor replacement.

What are the dimensions of the Danfoss FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX?

Specific dimensions vary based on the exact sub-model and configuration. Refer to the product's technical documentation or datasheet for precise measurements.

The FC-301 series generally offers a compact form factor for efficient panel space utilization. This aids in easier integration into existing electrical cabinets.

Always check the detailed specification sheet for the exact model code to confirm physical dimensions before planning installation.

Does the Danfoss FC-301 have Safe Torque Off (STO) functionality?

Yes, the DANFOSS FC-301P5K5T4E55H2XGCXXXSXXXXAXBXCXXXXDX is equipped with Safe Torque Off (STO). This is a critical safety feature for preventing unexpected machine startup.

STO functionality ensures that the drive safely disconnects the motor's power, preventing it from generating torque. This is a fundamental safety measure in industrial automation.

Proper integration with safety control systems is required to utilize the STO feature effectively. Always follow safety guidelines and relevant standards.

What is the maximum ambient temperature for the Danfoss FC-301?

The drive can operate within an ambient temperature range of -20°C to +50°C. However, derating may be necessary at higher temperatures to prevent overheating.

Exceeding the specified ambient temperature can lead to reduced performance and premature component failure. Proper ventilation is crucial for maintaining optimal operating conditions.

Always consult the technical manual for specific derating curves and guidelines related to ambient temperature and load conditions.