SIMPHOENIX DL100-2S0015B Enhanced Performance Frequency Converter 1.5kW

The SIMPHOENIX DL100-2S0015B Enhanced Performance Frequency Converter 1.5kW is a state-of-the-art variable frequency drive (VFD) designed for precise motor control and energy efficiency across a wide range of industrial applications. This 1.5kW converter boasts superior performance with advanced control algorithms, robust construction for demanding environments, and intuitive operational features. Its key technical parameters include a rated power of 1.5kW, input voltage compatibility of 220V single-phase, and output voltage of 220V three-phase, making it ideal for upgrading existing single-phase powered machinery to three-phase motor capabilities. The DL100-2S0015B excels in applications requiring precise speed regulation, torque control, and energy savings, positioning it as a competitive solution in the VFD market.

Product Specifications

| Parameter             | Specification                                       |

| :-------------------- | :-------------------------------------------------- |

| Model Number          | SIMPHOENIX DL100-2S0015B                            |

| Rated Power           | 1.5kW                                               |

| Input Voltage         | 220V (Single-Phase)                                 |

| Output Voltage        | 220V (Three-Phase)                                  |

| Output Frequency Range| 0.00-300.00 Hz                                      |

| Control Method        | Sensorless Vector Control, V/f Control              |

| Overload Capability   | 150% for 60 seconds, 180% for 10 seconds            |

| Protection Features   | Overvoltage, Undervoltage, Overcurrent, Overload, Overtemperature, Short Circuit, Ground Fault |

| Operating Temperature | -10°C to +40°C                                      |

| Dimensions (H x W x D)| 180mm x 100mm x 135mm                               |

Core Features & Market Positioning

The SIMPHOENIX DL100-2S0015B distinguishes itself through its enhanced performance capabilities, particularly its advanced sensorless vector control, which delivers precise speed and torque regulation comparable to closed-loop systems. This feature is crucial for applications where maintaining consistent performance under varying loads is paramount, such as in pump and fan control, conveyor systems, and machine tools. Its robust overload capability ensures reliability during transient load conditions, a common challenge in industrial settings. Positioned as a high-value, cost-effective solution, the DL100-2S0015B offers significant energy savings by optimizing motor speed to match actual demand, thereby reducing operational costs for businesses. The unit's built-in protection features provide comprehensive safety and extend the lifespan of connected equipment.

Key Application Scenarios

This 1.5kW frequency converter is exceptionally well-suited for a variety of industrial and commercial applications where precise motor speed control and energy efficiency are critical. It is an ideal choice for driving pumps in HVAC systems, water treatment facilities, and irrigation, where maintaining specific flow rates or pressures is essential. The SIMPHOENIX DL100-2S0015B is also highly effective in fan applications, including ventilation and air circulation systems, allowing for variable speed operation to optimize airflow and reduce energy consumption. Furthermore, its capabilities extend to conveyor belts in manufacturing and logistics, small machine tools, packaging machinery, and general industrial automation tasks requiring adjustable speed and torque. The ability to operate from a single-phase power supply and output three-phase power makes it particularly valuable for retrofitting older equipment or in locations where three-phase power is not readily available.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-2S0015B into an existing system is streamlined due to its user-friendly design and comprehensive documentation. For wiring, it is essential to use appropriately sized conductors for both the single-phase input power and the three-phase motor output, ensuring proper grounding for safety and noise reduction. The frequency converter features clearly labeled terminals for power input (L1, L2), motor output (U, V, W), and control signals, facilitating straightforward connections. Initial setup and parameter programming can be accomplished via the integrated keypad and display, allowing users to configure motor data, acceleration/deceleration times, and protection settings. For more advanced integration, the DL100-2S0015B supports communication protocols, enabling control and monitoring from PLCs or SCADA systems, which can further automate operations and provide real-time performance data.

Operation and Risk Mitigation

Safe and efficient operation of the SIMPHOENIX DL100-2S0015B frequency converter hinges on adhering to installation guidelines and understanding its operational parameters. Before powering up, ensure all wiring is secure and that the ambient temperature is within the specified operating range to prevent overheating. During operation, monitor motor performance and listen for any unusual noises that might indicate a developing issue. Common troubleshooting steps for minor faults often involve checking power supply stability, verifying motor connections, and reviewing parameter settings. Critical error codes, such as overcurrent (e.g., OC) or overload (e.g., OL), typically require investigating the load on the motor, checking for mechanical binding, or ensuring the drive's parameters are correctly set for the motor's specifications. Always consult the product manual for specific fault code interpretations and recommended corrective actions.

Scalability & Long-Term Value

The SIMPHOENIX DL100-2S0015B frequency converter offers excellent long-term value through its robust design and compatibility with evolving industrial automation trends. While the DL100 series itself represents a generation of advanced drives, SIMPHOENIX generally provides firmware updates and maintains compatibility with newer control system architectures, allowing for seamless integration into future upgrades. For applications requiring higher power or more specialized control, SIMPHOENIX offers a range of VFDs that can complement the DL100-2S0015B in larger or more complex systems. Furthermore, the drive's support for communication protocols facilitates its integration into Industrial Internet of Things (IIoT) ecosystems, enabling remote monitoring, predictive maintenance, and data analytics for enhanced operational efficiency and reduced downtime. This forward-looking capability ensures the DL100-2S0015B remains a valuable asset throughout the lifecycle of an industrial operation.

Frequently Asked Questions

What are the primary benefits of using the SIMPHOENIX DL100-2S0015B?

The SIMPHOENIX DL100-2S0015B offers significant energy savings by precisely controlling motor speed according to load requirements. It provides enhanced motor performance with features like sensorless vector control for better torque and speed precision. The drive also boasts robust protection mechanisms to safeguard connected equipment and ensure operational reliability.

This frequency converter excels in reducing mechanical stress on motors and machinery through smooth acceleration and deceleration profiles. Its ability to operate from single-phase input power and output three-phase power is a key advantage for many installations. It simplifies upgrades and retrofits of existing equipment.

Key benefits include improved process control for applications like pumps and fans, extended equipment lifespan, and reduced maintenance costs due to optimized operation. The unit's compact design also allows for easier installation in space-constrained environments.

What type of motors can be controlled by the SIMPHOENIX DL100-2S0015B?

The DL100-2S0015B is designed to control standard three-phase induction motors. It efficiently converts the single-phase input power into a variable frequency, variable voltage three-phase output suitable for these motors.

The converter's advanced control modes, such as sensorless vector control, optimize the performance of these motors even under dynamic load conditions. This ensures smooth operation and accurate speed maintenance.

Users should ensure that the motor's rated power (1.5kW or equivalent horsepower) and voltage specifications match the output capabilities of the DL100-2S0015B to ensure optimal performance and prevent damage.

How is the SIMPHOENIX DL100-2S0015B installed and wired?

Installation requires mounting the frequency converter in a well-ventilated area, away from direct sunlight and excessive dust or moisture. Ensure proper clearance for heat dissipation.

Wiring involves connecting the single-phase 220V AC power supply to the designated input terminals (L1, L2) and grounding. The three-phase output terminals (U, V, W) connect to the motor, and proper grounding of both the drive and motor is critical for safety and performance.

Control wiring for external start/stop signals or speed references should be connected to the low-voltage control terminals. Always refer to the wiring diagrams in the product manual for precise connection details.

What are common applications for this 1.5kW frequency converter?

This frequency converter is widely used for speed control of pumps in water supply, HVAC, and irrigation systems. It precisely regulates flow rates and pressure, saving energy.

It's also ideal for variable speed fan applications, such as in industrial ventilation, exhaust systems, and air circulation. This optimizes airflow and reduces power consumption significantly.

Other common uses include conveyor belts, small machine tools, packaging equipment, and general manufacturing processes where adjustable motor speed is beneficial for efficiency and product quality.

How does the SIMPHOENIX DL100-2S0015B enhance energy efficiency?

The drive allows motor speed to be precisely matched to the actual demand of the application, unlike fixed-speed operation. This means motors only consume the energy required for the task at hand.

By reducing motor speed during periods of lower load, such as during off-peak hours or when less output is needed, the DL100-2S0015B can achieve substantial energy savings, often exceeding 30%.

Its advanced control algorithms ensure that even at reduced speeds, motor performance remains stable and efficient, maximizing the return on investment through lower electricity bills over time.

What are the key technical specifications of the DL100-2S0015B?

The SIMPHOENIX DL100-2S0015B has a rated power of 1.5kW, making it suitable for medium-duty applications. It operates on a 220V single-phase input voltage supply.

The output is a 220V three-phase supply, enabling it to drive standard three-phase motors from a single-phase source. The output frequency range is typically 0.00 to 300.00 Hz.

It features robust overload capabilities, often up to 150% for 60 seconds, and includes comprehensive protection functions like overvoltage, overcurrent, and overheat protection.

What advanced control features does this VFD offer?

The DL100-2S0015B incorporates advanced control modes, including sensorless vector control. This allows for precise motor speed and torque regulation without the need for motor-mounted sensors.

It also supports traditional V/f control, offering flexibility for different motor types and application requirements. This dual-mode capability enhances its versatility across various industries.

The drive's rapid response to load changes and its ability to maintain consistent performance under varying conditions are key advantages derived from these sophisticated control algorithms.

How does this frequency converter handle overload conditions?

The SIMPHOENIX DL100-2S0015B is engineered to manage temporary overloads effectively. It typically allows for a 150% overload for up to 60 seconds.

For more severe, short-duration overloads, it can handle 180% of its rated current for approximately 10 seconds. This capability ensures system stability during startup or transient load spikes.

If an overload condition persists beyond these limits, the drive's built-in protection system will automatically trip and shut down the motor to prevent damage to both the motor and the converter.

What safety features are integrated into the DL100-2S0015B?

Safety is a priority, with numerous integrated protection functions. These include protection against overvoltage and undervoltage on the input power supply.

The converter also protects against overcurrent and overload conditions on the motor output, preventing damage from excessive current draw. Over-temperature protection monitors the drive's internal temperature.

Additional safety features include short-circuit protection and ground fault detection, ensuring a safe operating environment and preventing potential hazards during operation.

Can this frequency converter be integrated into smart factory or IIoT systems?

Yes, the DL100-2S0015B often supports communication protocols, such as Modbus RTU. This enables integration with PLCs, HMIs, and SCADA systems for remote monitoring and control.

Through these communication interfaces, operational data like speed, current, voltage, and fault status can be accessed. This data is crucial for implementing IIoT strategies like predictive maintenance and process optimization.

The drive's ability to exchange data seamlessly allows it to be a connected component within a larger smart factory ecosystem, contributing to increased automation and operational intelligence.