SIMPHOENIX DL100-2S0040B Drive High Power Frequency Converter 4kW

The SIMPHOENIX DL100-2S0040B High Power Frequency Converter 4kW represents a significant advancement in motor control technology, offering robust performance, advanced features, and exceptional energy efficiency for demanding industrial applications. Engineered for reliability and precision, this 4kW drive is designed to optimize the operation of a wide range of machinery. Key advantages include its superior torque control, comprehensive protection functions, and user-friendly interface, making it an ideal solution for industries seeking enhanced productivity and reduced operational costs. The DL100-2S0040B boasts an impressive power factor, efficient heat dissipation, and support for multiple control modes, ensuring seamless integration and optimal performance across diverse operational environments.

Product Specifications

| Parameter                | Specification                               |

| :----------------------- | :------------------------------------------ |

| Model                    | DL100-2S0040B                               |

| Rated Power              | 4kW                                         |

| Input Voltage            | 380-440V (3-Phase)                          |

| Output Voltage           | 0-380V (3-Phase)                            |

| Rated Current            | 9.5A                                        |

| Frequency Range          | 0-400Hz                                     |

| Control Method           | V/f control, Vector control, Torque control |

| Protection Functions     | Overload, Overvoltage, Undervoltage, Short circuit, Overheating |

| Communication Interface  | RS485 (Modbus)                              |

| Operating Temperature    | -10°C to +40°C                              |

| Mounting Type            | Wall-mounted, DIN rail                      |

Core Features & Market Positioning

The SIMPHOENIX DL100-2S0040B distinguishes itself in the high-power frequency converter market through its advanced vector control algorithms, which deliver precise speed and torque regulation even under dynamic load conditions. This capability is crucial for applications requiring accurate positioning and smooth operation, such as in textile machinery, packaging lines, and material handling systems. The drive's robust design ensures high reliability and a long service life, positioning it as a premium, cost-effective solution for businesses aiming to maximize uptime and minimize maintenance expenditures. Furthermore, its integrated Modbus communication interface facilitates easy integration into SCADA systems and industrial automation networks, underscoring its suitability for modern smart factory environments.

Key Application Scenarios

This 4kW frequency converter is exceptionally well-suited for a variety of industrial applications where precise motor control and energy efficiency are paramount. Its ability to handle high power loads makes it ideal for driving pumps, fans, compressors, and conveyors in sectors such as water treatment, HVAC, manufacturing, and mining. The DL100-2S0040B's flexible control modes, including V/f and advanced vector control, allow for optimized performance in applications ranging from simple speed adjustments to complex torque-dependent operations. Industries benefit from its capacity to reduce energy consumption by precisely matching motor speed to load requirements, leading to significant cost savings and a reduced environmental footprint.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-2S0040B into an existing system is straightforward, thanks to its user-friendly design and comprehensive documentation. For power connections, ensure the input supply is within the 380-440V three-phase range and properly fused. Motor wiring should follow standard three-phase motor connection practices. Parameter configuration is typically accessed via the integrated keypad and display, allowing users to set motor data, control modes, and protection limits. For advanced integration, the RS485 communication port can be utilized to connect the drive to a PLC or host controller using the Modbus RTU protocol, enabling remote monitoring and control. Initial commissioning involves a motor auto-tuning process to optimize performance parameters for the connected motor.

Operation and Risk Mitigation

Safe operation of the SIMPHOENIX DL100-2S0040B requires adherence to electrical safety standards and proper installation practices. Ensure all power is disconnected before performing any wiring or maintenance. The drive incorporates multiple protection functions, including overload, overvoltage, undervoltage, and short-circuit protection, which automatically safeguard the motor and the drive itself against potential damage. Familiarity with the drive's fault codes, accessible via the display panel, is crucial for rapid troubleshooting. Common issues such as "Overload" (OL) faults can often be resolved by verifying motor load against the drive's rated capacity or by adjusting acceleration/deceleration times. "Overvoltage" (OV) or "Undervoltage" (UV) faults typically indicate issues with the incoming power supply stability.

Scalability & Long-Term Value

The SIMPHOENIX DL100-2S0040B offers excellent scalability and long-term value for industrial operations. Its robust construction and advanced firmware are designed for longevity, minimizing the need for frequent replacements. For growing operations, the availability of drives in various power ratings within the DL100 series allows for straightforward upgrades or expansion to control additional machinery with similar performance requirements. Compatibility with standard industrial communication protocols like Modbus facilitates seamless integration into evolving IIoT (Industrial Internet of Things) platforms and digital manufacturing environments. This ensures that the investment in SIMPHOENIX drives remains relevant and contributes to the overall modernization and efficiency of the production facility.

Frequently Asked Questions

What are the primary benefits of using the SIMPHOENIX DL100-2S0040B?

This drive offers superior energy savings by precisely controlling motor speed to match application demands. It provides enhanced motor protection against electrical faults, extending equipment lifespan. The advanced control algorithms ensure smooth operation and high torque performance, boosting overall productivity and efficiency.

How do I connect the SIMPHOENIX DL100-2S0040B to my motor and power supply?

Connect the three-phase AC input power to terminals L1, L2, L3. Connect the motor leads to terminals T1, T2, T3. Ensure proper grounding for safety. Always disconnect power before making connections. Refer to the manual for specific wiring diagrams.

Can this frequency converter be integrated with a PLC for automated control?

Yes, the DL100-2S0040B features an RS485 communication port supporting the Modbus RTU protocol. This allows seamless integration with PLCs and other industrial control systems for remote monitoring, parameter setting, and command functions.

What is the typical operating temperature range for this drive?

The SIMPHOENIX DL100-2S0040B is designed to operate reliably within an ambient temperature range of -10°C to +40°C. Proper ventilation is essential to maintain performance and prevent overheating during operation.

How does the vector control feature improve motor performance?

Vector control allows the drive to independently manage voltage and current to the motor, providing precise control over both speed and torque. This results in smoother acceleration, better low-speed torque, and more accurate speed regulation under varying loads.

What common fault codes might I encounter with this drive, and what do they indicate?

Common fault codes include 'OL' for overload, indicating the motor is drawing too much current, and 'OV'/'UV' for overvoltage/undervoltage, signaling issues with the input power supply. 'E.R' typically signifies an internal drive error.

Is it possible to adjust the acceleration and deceleration times on this drive?

Yes, acceleration and deceleration times are key parameters that can be easily configured through the drive's control panel. Adjusting these settings allows for smoother starts and stops, reducing mechanical stress on the motor and connected equipment.

What are the recommended applications for a 4kW frequency converter like the DL100-2S0040B?

This drive is ideal for applications requiring precise speed or torque control, such as pumps, fans, conveyors, extruders, and machine tools. Industries like manufacturing, water treatment, and HVAC heavily utilize such converters.

How does the DL100-2S0040B contribute to energy efficiency in industrial settings?

By enabling the motor to run at the precise speed required for the task, rather than at full speed constantly, the drive significantly reduces energy consumption. This variable speed operation leads to substantial cost savings.

What kind of maintenance is required for the SIMPHOENIX DL100-2S0040B frequency converter?

Regular maintenance includes keeping the drive clean, ensuring ventilation openings are unobstructed, and periodically checking electrical connections for tightness. Periodic visual inspections for any signs of wear or damage are also recommended.