SIMPHOENIX DL100-4T0015 Drive Three Phase AC Frequency Converter 1.5kW

The SIMPHOENIX DL100-4T0015 is a robust three-phase AC frequency converter designed to deliver precise motor control and enhanced operational efficiency for a wide range of industrial applications. With a 1.5kW power rating, this drive excels in demanding environments, offering advanced features like high starting torque, precise speed regulation, and comprehensive protection functions. Its V/f control and vector control capabilities ensure optimal performance across varying load conditions, making it a versatile solution for pump, fan, and general machinery applications. The DL100-4T0015 integrates seamlessly into existing systems, providing reliable power conversion and intelligent motor management.

Product Specifications

| Feature                 | Specification                               |

| :---------------------- | :------------------------------------------ |

| Model                   | SIMPHOENIX DL100-4T0015                     |

| Power Rating            | 1.5 kW                                      |

| Input Voltage (3-Phase) | 380-440V AC                                 |

| Output Voltage (3-Phase)| 380-440V AC                                 |

| Output Frequency        | 0-400 Hz                                    |

| Control Method          | V/f Control, Sensorless Vector Control      |

| Overload Capacity       | 150% for 60 seconds                         |

| Protection Features     | Overcurrent, Overvoltage, Undervoltage, Overtemperature, Phase Loss, etc. |

| Dimensions (H x W x D)  | 215mm x 140mm x 150mm                       |

| Mounting Type           | Wall/Din Rail Mount                         |

| Ambient Temperature     | -10°C to +40°C                              |

Core Features & Market Positioning

The SIMPHOENIX DL100-4T0015 stands out in the industrial automation market due to its advanced control algorithms and durable construction. It leverages sensorless vector control to provide exceptional torque performance, even at low speeds, a critical advantage for applications requiring high starting torque such as conveyors and extruders. Compared to standard V/f drives, this capability significantly broadens its application scope and enhances energy savings. The drive's intelligent thermal management system ensures reliable operation in ambient temperatures up to 40°C, positioning it as a dependable choice for harsh industrial settings. Furthermore, its compact design and flexible mounting options simplify integration, reducing installation time and space requirements.

Key Application Scenarios

This three-phase AC frequency converter is ideally suited for a diverse array of industrial processes. Its precise speed control makes it a prime candidate for variable torque applications like centrifugal pumps and fans, where energy efficiency is paramount and flow rate needs to be modulated accurately. For constant torque applications, such as mixers, crushers, and machine tools, the DL100-4T0015 delivers the necessary power and control to maintain operational stability under fluctuating loads. It is also widely adopted in packaging machinery, textile production equipment, and HVAC systems, where consistent and adjustable motor speed is crucial for product quality and system performance.

Practical System Integration Guidance

Integrating the SIMPHOENIX DL100-4T0015 involves straightforward wiring and parameter configuration. Ensure the input power supply is correctly connected to the L1, L2, L3 terminals, and the motor is wired to U, V, W. Grounding is essential for safety and proper operation. Initial parameter setup typically involves configuring the motor data (rated voltage, current, frequency, poles) and selecting the appropriate control mode (V/f or vector control). For vector control, a motor auto-tuning process is recommended to optimize performance. Basic commissioning can be achieved by setting the acceleration/deceleration times and the maximum output frequency. Advanced configurations may involve setting up digital inputs/outputs for external control signals or integrating with communication protocols like Modbus if supported.

Operation and Risk Mitigation

Safe operation of the SIMPHOENIX DL100-4T0015 requires adherence to electrical safety standards and proper installation practices. Always ensure the drive is de-energized before performing any wiring or maintenance. A key operational consideration is monitoring for common fault codes, such as E.OC (Overcurrent) or E.OH (Over-temperature), which may indicate motor issues, incorrect parameter settings, or inadequate ventilation. The drive's built-in protection mechanisms, including phase loss detection and overload protection, are designed to prevent damage, but understanding these faults and their root causes is crucial for proactive maintenance and minimizing downtime. Regular inspection of ventilation slots and the surrounding environment for dust and debris will also contribute to safe and prolonged operation.

Scalability & Long-Term Value

The SIMPHOENIX DL100-4T0015 offers considerable long-term value through its robust design and adaptability. While this specific model is rated at 1.5kW, the DL100 series encompasses a range of power ratings, allowing for scalability within a project or facility. This means that as power requirements increase, upgrades can be made to higher-capacity DL100 units while maintaining a consistent operational interface and control philosophy. The drive's compatibility with standard industrial communication protocols, often through optional communication cards, facilitates integration into broader supervisory control and data acquisition (SCADA) systems or Industrial Internet of Things (IIoT) platforms, enabling advanced data logging, remote monitoring, and predictive maintenance strategies.

Frequently Asked Questions

What is the primary function of the SIMPHOENIX DL100-4T0015?

The SIMPHOENIX DL100-4T0015 is a three-phase AC frequency converter. Its main purpose is to control the speed and torque of three-phase AC induction motors. It achieves this by varying the frequency and voltage supplied to the motor.

This allows for precise adjustment of motor speed according to the demands of the application. It's essential for energy efficiency by preventing motors from running at full speed when not required.

The drive also provides advanced motor protection features, safeguarding the motor and the system from electrical faults and overloads. This enhances operational reliability and extends equipment lifespan.

How does the SIMPHOENIX DL100-4T0015 handle motor starting?

This frequency converter offers sophisticated motor starting capabilities. It can provide a high starting torque, which is crucial for applications that need to overcome significant inertia when starting up.

Using its sensorless vector control, the DL100-4T0015 can deliver stable torque even at very low speeds. This prevents stalling and ensures smooth acceleration from a standstill.

The drive allows for programmable acceleration ramps, enabling gradual speed increases. This reduces mechanical stress on the motor and connected equipment, minimizing wear and tear.

What are the typical maintenance requirements for this drive?

Regular visual inspections are recommended to ensure the drive is clean and free from dust accumulation. Check that cooling fans are operational and vents are unobstructed for proper heat dissipation.

Periodic checks of electrical connections for tightness and signs of corrosion are important for maintaining reliable power transfer. Always de-energize the drive before performing any inspection or maintenance tasks.

Refer to the user manual for specific parameter checks and diagnostic procedures. Understanding common fault codes can help in troubleshooting and addressing potential issues before they lead to downtime.