SIMPHOENIX DX100-2S0022B Intelligent Control Frequency Converter 2.2kW
The SIMPHOENIX DX100-2S0022B Intelligent Control Frequency Converter, a 2.2kW powerhouse, redefines variable speed drive capabilities with its advanced control algorithms and robust design. This unit excels in delivering precise motor control, enhanced energy efficiency, and superior operational reliability across a wide spectrum of industrial applications. Its intelligent features, including sophisticated V/f control and vector control options, coupled with an intuitive interface, make it a premier choice for demanding environments seeking optimal performance and reduced operational costs. The DX100-2S0022B boasts a comprehensive protection system and flexible communication options, ensuring seamless integration and dependable operation.
Product Specifications
| Parameter | Specification |
| :--------------------- | :--------------------------------------------- |
| Model | SIMPHOENIX DX100-2S0022B |
| Rated Power | 2.2 kW |
| Input Voltage | 3-Phase 220V/380V (Selectable/Configurable) |
| Output Voltage | 0-220V/0-380V (Matches Input) |
| Output Frequency | 0-500 Hz |
| Control Method | V/f Control, Vector Control (SVC) |
| Overload Capacity | 150% of rated current for 60s |
| Protection Features | Over-voltage, Under-voltage, Over-current, Overload, Overtemperature, etc. |
| Communication Interface| RS485 (Modbus RTU) |
| Operating Temperature | -10°C to 40°C |
| Mounting Type | Wall-mounted/Din-rail (with optional accessories) |
Core Features & Market Positioning
The SIMPHOENIX DX100-2S0022B distinguishes itself through its advanced intelligent control, offering both precise V/f control and sophisticated Sensorless Vector Control (SVC) for superior motor performance and torque regulation, even under varying loads. This dual control capability positions it as a versatile solution capable of meeting the stringent demands of applications requiring dynamic speed response and stability. Its robust overload capacity ensures uninterrupted operation during transient peak demands, a critical advantage in heavy industries. Furthermore, the integrated RS485 Modbus RTU communication interface facilitates straightforward integration into SCADA systems and industrial automation networks, enhancing its appeal for modern smart manufacturing environments. The unit’s compact design and flexible mounting options also contribute to its market competitiveness by simplifying installation in space-constrained settings.
Key Application Scenarios
This 2.2kW frequency converter is ideally suited for a broad range of industrial machinery where precise speed control and energy savings are paramount. Its robust performance makes it an excellent choice for applications such as pumps, fans, compressors, and conveyors in the HVAC, water treatment, and manufacturing sectors. The DX100-2S0022B's ability to adapt motor speed to actual process demands significantly reduces energy consumption, making it a cost-effective solution for continuous operation equipment. Additionally, its precise torque control via SVC is beneficial for applications like machine tools, extruders, and packaging machinery, where consistent performance is critical for product quality.
Practical System Integration Guidance
Integrating the SIMPHOENIX DX100-2S0022B into existing systems is streamlined through its user-friendly interface and clear wiring terminals. For a standard 3-phase motor connection, ensure the input power terminals (L1, L2, L3) are correctly connected to the main power supply and the output terminals (U, V, W) are securely wired to the motor. For digital input control (e.g., start/stop, forward/reverse), connect appropriate control signals to the designated input terminals. Programming basic parameters like motor rated current, rated frequency, and base frequency is crucial for optimal performance. The RS485 communication port, typically connected via two wires (A/B), allows for easy integration with PLCs or HMIs using the Modbus RTU protocol, enabling remote monitoring and control.
Operation and Risk Mitigation
Safe operation of the SIMPHOENIX DX100-2S0022B mandates adherence to electrical safety standards and the product manual. Before initial power-up, verify all wiring connections and ensure proper grounding to prevent electrical hazards. During operation, monitor for common fault codes displayed on the unit; for instance, an "OL" (Overload) fault typically indicates the motor is drawing too much current, requiring investigation into motor load or parameter settings. An "OV" (Over-voltage) fault suggests line voltage issues, while an "OC" (Over-current) fault points to excessive current draw. Proper ventilation is essential to maintain optimal operating temperatures and prevent thermal shutdown faults. Regularly inspect for dust accumulation, which can lead to overheating and reduced performance.
Scalability & Long-Term Value
The SIMPHOENIX DX100-2S0022B offers significant long-term value through its robust build quality and upgradeability. Its compatibility with various motor types and its flexible parameter settings allow for easy adaptation to evolving operational requirements or the integration of new machinery. The built-in RS485 communication port is a gateway to Industrial Internet of Things (IIoT) integration, enabling remote diagnostics, predictive maintenance, and optimization through data analysis on cloud platforms or plant-wide SCADA systems. This facilitates a proactive approach to maintenance, minimizing downtime and extending the operational lifespan of the equipment.
FAQs
Q1: What are the primary benefits of using the SIMPHOENIX DX100-2S0022B?
This converter offers precise motor speed control. It significantly enhances energy efficiency by matching motor speed to load demands.
It also provides robust protection features for motor and drive longevity.
Q2: Can this frequency converter be used with single-phase motors?
No, this model is designed for 3-phase motor applications. It requires a 3-phase input power supply.
Ensure your motor is rated for 3-phase operation to use this drive.
Q3: What is the maximum output frequency of the DX100-2S0022B?
The converter supports an output frequency of up to 500 Hz. This allows for high-speed motor operation.
This broad range suits diverse industrial applications requiring faster rotational speeds.
Q4: How do I connect the SIMPHOENIX DX100-2S0022B for basic operation?
Connect L1, L2, L3 to the main power supply. Wire U, V, W to the motor terminals.
Ensure proper grounding for safety and reliable performance.
Q5: What does an "OL" fault code indicate on the DX100-2S0022B?
An "OL" code signifies an overload condition. The motor is drawing excessive current.
Check the motor load, parameters, or motor health if this fault occurs.
Q6: Is the SIMPHOENIX DX100-2S0022B compatible with Modbus RTU communication?
Yes, it features an RS485 port for Modbus RTU. This enables integration with PLCs and SCADA systems.
You can easily monitor and control the drive remotely.
Q7: What are the typical applications for a 2.2kW frequency converter like this?
Common uses include pumps, fans, and compressors. It's also great for conveyors and HVAC systems.
Machine tools and packaging machinery benefit from its precise control.
Q8: Can I adjust the control method on the DX100-2S0022B?
Yes, it supports both V/f control and Sensorless Vector Control (SVC). You can select based on application needs.
SVC offers superior torque and speed regulation for dynamic loads.
Q9: What is the overload capacity of this frequency converter?
It can handle 150% of its rated current for 60 seconds. This provides headroom for transient loads.
This feature ensures smooth operation during peak demand periods.
Q10: How can this drive contribute to energy savings?
By precisely controlling motor speed, it avoids unnecessary energy waste. It matches output to the actual process demand.
This efficiency reduces operational costs significantly over time.
