SIMPHOENIX DX100-2S0030 Compact Frequency Drive 3kW

The SIMPHOENIX DX100-2S0030 Compact Frequency Drive, a 3kW powerhouse, redefines industrial control with its robust performance and intelligent design. This 3kW variable frequency drive (VFD) is engineered for demanding applications, offering precise motor speed control, enhanced energy efficiency, and exceptional reliability. Its compact form factor belies its powerful capabilities, making it an ideal solution for space-constrained environments without compromising on performance. Key advantages include superior motor protection, flexible control modes, and a user-friendly interface, all contributing to seamless integration and optimized operational outcomes.

SIMPHOENIX DX100-2S0030 Product Specifications

| Parameter             | Specification                                  |

| :-------------------- | :--------------------------------------------- |

| Model Number          | DX100-2S0030                                   |

| Rated Power           | 3kW (4 HP)                                     |

| Input Voltage         | 3-Phase 380-460V AC                            |

| Output Voltage        | 3-Phase 0-460V AC                              |

| Output Frequency      | 0-600 Hz                                       |

| Control Method        | V/f, Sensorless Vector Control, Closed-Loop Vector |

| Protection Features   | Overload, Overvoltage, Undervoltage, Phase Loss, Overtemperature, Short Circuit |

| Dimensions (H x W x D) | 186mm x 150mm x 130mm                          |

| Mounting Type         | Wall/Panel Mount                               |

| Communication Options | Modbus RTU (Standard)                         |

Core Features & Market Positioning

The SIMPHOENIX DX100-2S0030 stands out in the competitive VFD market due to its advanced sensorless vector control, which provides excellent torque response and speed accuracy even under fluctuating loads. This capability positions it as a high-performance solution for applications requiring precise motor management. Its robust overload capacity, rated at 150% for 60 seconds and 200% for 10 seconds, ensures stable operation during transient peak demands. The drive's integrated dynamic braking unit offers efficient deceleration and energy dissipation, further enhancing its operational flexibility. The DX100 series is recognized for its balance of advanced features and cost-effectiveness, making it a compelling choice for industrial automation projects focused on efficiency and reliability.

Key Application Scenarios

This 3kW compact frequency drive excels in a variety of industrial settings. Its precise control makes it suitable for pumps and fans, optimizing flow and pressure while reducing energy consumption. In material handling systems, such as conveyors and elevators, the DX100-2S0030 ensures smooth acceleration and deceleration, preventing mechanical stress and improving throughput. It is also an excellent choice for machine tools, textile machinery, and packaging equipment where accurate speed regulation and responsiveness are critical for product quality and operational efficiency. The drive's versatility allows for seamless integration into new designs or as a retrofit for older systems.

Practical System Integration Guidance

Integrating the SIMPHOENIX DX100-2S0030 is streamlined due to its user-friendly design and comprehensive documentation. For electrical connections, ensure the main power supply (3-Phase 380-460V AC) is properly wired to the L1, L2, L3 terminals, and the motor is connected to T1, T2, T3. Control wiring for digital inputs (DI), digital outputs (DO), and analog inputs (AI) should be carefully routed to prevent interference. Basic parameter setup involves configuring motor data (rated power, voltage, frequency, poles), acceleration/deceleration times, and desired speed references. The built-in Modbus RTU communication port facilitates integration into supervisory control and data acquisition (SCADA) systems or programmable logic controllers (PLCs) for remote monitoring and control.

Operation and Risk Mitigation

Safe operation of the SIMPHOENIX DX100-2S0030 requires adherence to electrical safety standards and proper installation practices. Always ensure the drive is powered off and discharged before performing any wiring or maintenance. The drive features comprehensive protection against common faults, including overcurrent (OC), overvoltage (OV), undervoltage (UV), and motor/drive overtemperature (OT). Familiarizing yourself with the fault codes listed in the manual is crucial for prompt troubleshooting. For instance, a common issue like motor overload may trigger an OC fault, indicating the need to reduce the load or check motor parameters. Proper ventilation around the drive is essential to prevent thermal shutdown.

Scalability & Long-Term Value

The SIMPHOENIX DX100-2S0030 offers significant long-term value through its robust construction and compatibility with modern industrial communication protocols. Its ability to integrate with Modbus RTU enables seamless connectivity to IIoT platforms, allowing for advanced data analytics, predictive maintenance, and remote diagnostics. While the DX100 is a compact solution, SIMPHOENIX's broader product portfolio supports scalability for larger or more complex applications, ensuring a consistent operational philosophy across an entire facility. The drive's energy-saving capabilities directly contribute to reduced operational costs over its lifespan, offering a strong return on investment.

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Frequently Asked Questions (FAQs)

What are the main advantages of the SIMPHOENIX DX100-2S0030?

This drive offers superior motor control accuracy and excellent torque response, even under varying loads. It provides robust protection features to safeguard connected equipment. Its compact design is ideal for installations with limited space.

The 3kW power rating makes it suitable for a wide range of industrial motor applications. It also boasts high energy efficiency, reducing operating costs.

Its flexibility in control modes, including sensorless vector control, enhances performance. The drive is built for reliability and long operational life.

How do I connect a motor to the SIMPHOENIX DX100-2S0030?

Connect the motor's three power leads to the drive's output terminals T1, T2, and T3. Ensure the motor cable is properly shielded and grounded to minimize electrical noise.

Always verify the motor's nameplate specifications, such as voltage, current, and frequency, and configure these parameters within the DX100 drive. This ensures optimal performance and motor protection.

Double-check all connections before applying power to avoid short circuits or damage to the drive or motor. Refer to the wiring diagram in the user manual for precise connections.

What types of applications is the SIMPHOENIX DX100-2S0030 best suited for?

It is ideal for variable torque applications like pumps and fans, significantly improving energy savings. Its precise speed regulation benefits conveyor systems and material handling equipment.

The drive's dynamic performance makes it excellent for machine tools and processing machinery requiring accurate motion control. Packaging and textile machinery also benefit from its responsive operation.

In essence, any application demanding efficient motor speed control, enhanced torque characteristics, and reliable operation can leverage the capabilities of the DX100-2S0030.

Can the SIMPHOENIX DX100-2S0030 be controlled remotely?

Yes, the DX100-2S0030 features an integrated Modbus RTU communication port. This allows for remote control and monitoring via SCADA or PLC systems.

Users can integrate the drive into existing automation networks to manage speed, start/stop operations, and receive status feedback remotely. This enhances operational flexibility and efficiency.

Proper network configuration and addressing are essential for successful remote communication. Consult the Modbus communication manual for detailed setup instructions.

What are the key protection features of this frequency drive?

The drive includes robust protection against overcurrent, overvoltage, and undervoltage conditions. It also protects against motor and drive overtemperature issues.

It offers phase loss protection for both input power and motor output. Short circuit protection is also built-in to prevent damage during fault events.

These comprehensive safety features help ensure the longevity of the drive and the connected motor, minimizing downtime and maintenance costs.

How do I perform basic parameter setup on the DX100-2S0030?

Begin by inputting your motor's electrical characteristics, such as rated power, voltage, current, and number of poles. This is fundamental for correct operation.

Next, configure essential operational parameters like acceleration and deceleration times, and set the desired speed reference mode (e.g., keypad, analog input, or communication).

Review and adjust other parameters like overcurrent limits and start/stop modes based on your specific application requirements for optimal performance and safety.

What is the input voltage range for the SIMPHOENIX DX100-2S0030?

The SIMPHOENIX DX100-2S0030 is designed to operate with a 3-phase input voltage supply. This supply should fall within the range of 380 to 460 Volts AC.

It is crucial to ensure your local power grid's voltage output matches this specified range before connecting the drive. Incorrect voltage can lead to malfunction or damage.

Always verify the voltage rating on the drive's nameplate and your power source to confirm compatibility. Proper voltage selection is a primary step in installation.

What is the maximum output frequency capability of this drive?

The SIMPHOENIX DX100-2S0030 is capable of delivering an output frequency up to 600 Hz. This high frequency range allows for high-speed motor operation.

This extended frequency capability is beneficial for specialized applications requiring rotational speeds beyond standard industrial requirements. It offers greater flexibility in motor control.

When operating at higher frequencies, ensure that motor ventilation is adequate and that the motor itself is rated for such speeds to prevent overheating or mechanical failure.

How does the compact size of the DX100-2S0030 benefit an industrial setup?

Its compact dimensions facilitate installation in control panels with limited space. This is common in retrofits or highly integrated machinery designs.

The smaller footprint can lead to more efficient use of cabinet space, potentially allowing for smaller enclosures. This can reduce overall project costs and complexity.

Compact drives also simplify logistics and handling during installation and maintenance, contributing to faster project deployment times.

What communication protocol does the SIMPHOENIX DX100-2S0030 use for integration?

The SIMPHOENIX DX100-2S0030 comes standard with the Modbus RTU communication protocol. This is a widely adopted serial communication standard.

Modbus RTU enables seamless integration with various industrial automation devices, including PLCs, HMIs, and SCADA systems for data exchange and control.

This protocol allows for efficient remote monitoring, parameter configuration, and diagnostic capabilities, enhancing the drive's connectivity in smart manufacturing environments.