SIMPHOENIX DX100-4T0040 High Performance Drive for Industrial Power Control 4kW

The SIMPHOENIX DX100-4T0040 High Performance Drive, a 4kW industrial power control solution, redefines efficiency and precision in demanding applications. Engineered for robust performance, this drive boasts exceptional torque control, advanced motor compatibility, and a compact design. Its core strengths lie in its precise speed regulation, energy-saving capabilities, and intuitive user interface, making it an ideal choice for complex industrial automation tasks. Key technical parameters include a rated power of 4kW, an input voltage range of 380-460V AC, and an output frequency of 0-600Hz, ensuring versatility across a wide spectrum of machinery.

| Parameter           | Specification                                  |

| :------------------ | :--------------------------------------------- |

| Model Number        | DX100-4T0040                                   |

| Rated Power         | 4kW                                            |

| Input Voltage       | 380-460V AC (3-Phase)                          |

| Output Frequency    | 0-600Hz                                        |

| Control Method      | Vector Control, V/f Control                    |

| Protection Features | Overload, Overvoltage, Undervoltage, Overtemp  |

| Communication       | RS485 (Modbus RTU), Optional Fieldbus Modules  |

| Mounting Type       | DIN Rail / Wall Mount                          |

| Operating Temp.     | -10°C to +50°C                                 |

Core Features & Market Positioning

The SIMPHOENIX DX100-4T0040 distinguishes itself through its advanced flux vector control algorithm, which delivers superior torque performance even at low speeds, crucial for applications requiring precise positioning and high starting torque. This drive’s multi-motor control capability and flexible I/O configuration allow for seamless integration into diverse automation systems, offering a significant competitive edge over standard VFDs. Its robust build quality and comprehensive protection features ensure reliability in harsh industrial environments, positioning it as a high-value, dependable solution for critical power control. Reviews often highlight its ease of parameterization and stable operation under dynamic load conditions.

Key Application Scenarios

This high-performance drive excels in a variety of industrial settings. It is particularly well-suited for controlling conveyor systems in manufacturing and logistics, where precise speed synchronization and smooth acceleration/deceleration are paramount. In the plastics and rubber industry, the DX100-4T0040 is ideal for extruders and injection molding machines, providing the consistent torque and speed control necessary for product quality. Textile machinery, such as spinning and weaving machines, also benefits from its fine motor control capabilities, enhancing operational efficiency and reducing material waste. Furthermore, its application extends to pumps and fans in HVAC systems and water treatment plants, optimizing energy consumption through precise flow and pressure regulation.

Practical System Integration Guidance

Integrating the SIMPHOENIX DX100-4T0040 into existing or new systems is straightforward. For electrical connections, ensure the input power supply is within the specified 380-460V AC range and properly grounded. Connect the three-phase output to the motor terminals (U, V, W). Digital and analog I/O terminals allow for connection to PLCs, sensors, and operator interfaces for control and monitoring. Parameterization can be performed via the integrated keypad and display or remotely using the RS485 communication port with Modbus RTU protocol. For advanced control, consider optional fieldbus modules for seamless integration into platforms like Profibus or Ethernet/IP. A typical wiring diagram would involve power input, motor output, control signal inputs (e.g., start/stop, speed reference), and communication lines.

Operation and Risk Mitigation

Safe and efficient operation of the DX100-4T0040 hinges on adherence to installation guidelines and understanding its fault indications. Before powering up, verify all wiring connections and ensure the motor is correctly sized for the drive's 4kW rating. During operation, monitor motor temperature and drive status via the display. Key fault codes to be aware of include F01 (Overcurrent), F02 (Overvoltage), F03 (Undervoltage), and F05 (Overtemperature). In case of a fault, power down the drive and consult the user manual for specific troubleshooting steps. Ensure adequate ventilation around the drive to prevent overheating, and always use appropriate personal protective equipment when working with electrical equipment.

Scalability & Long-Term Value

The SIMPHOENIX DX100-4T0040 offers considerable scalability and long-term value. Its modular design and compatibility with various communication protocols allow for easy integration into larger industrial control systems and IIoT platforms. For applications requiring higher power, SIMPHOENIX offers a range of drives that can be networked or selected to match evolving production needs. The drive’s robust firmware is designed for longevity, and software updates can often be applied to enhance functionality or adapt to new standards. Its energy-saving features contribute to reduced operational costs over the product's lifespan, representing a sound investment for any industrial operation seeking to optimize performance and efficiency.

Frequently Asked Questions

Q1: What is the primary advantage of the SIMPHOENIX DX100-4T0040?

The SIMPHOENIX DX100-4T0040 drive offers superior torque control at low speeds. This precise regulation is vital for accurate positioning and smooth startup of industrial machinery. Its advanced flux vector control ensures consistent performance even under fluctuating load conditions.

This drive's high efficiency rating translates directly into reduced energy consumption. Optimized power usage lowers operational costs and contributes to more sustainable manufacturing processes. The compact design also simplifies installation in space-constrained environments.

Furthermore, the drive features robust protection mechanisms against common electrical faults. This enhances operational reliability and minimizes unplanned downtime, providing peace of mind for industrial operations.

Q2: Can the DX100-4T0040 drive a 3-phase motor?

Yes, the DX100-4T0040 is specifically designed to control standard 3-phase induction motors. It accepts a 3-phase AC input voltage ranging from 380V to 460V. The drive provides a 3-phase AC output to the motor.

The drive's advanced control algorithms, including flux vector control, are optimized for 3-phase motor performance. This ensures efficient power delivery and precise speed and torque management for the connected motor. Always ensure the motor's power rating is compatible with the drive's 4kW capacity.

Proper wiring of the motor to the drive's U, V, and W output terminals is essential for correct operation. Refer to the product manual for specific wiring diagrams and motor connection best practices.

Q3: What types of industrial applications are best suited for this drive?

This drive is highly suitable for applications requiring precise motor speed and torque control. Examples include conveyor systems, pumps, fans, extruders, and machine tools. Its capability for smooth acceleration and deceleration is particularly beneficial for material handling.

The robust design and comprehensive protection features make it ideal for demanding environments found in manufacturing, packaging, and water treatment facilities. It contributes to improved product quality and process efficiency in these sectors.

Its compatibility with common industrial communication protocols like Modbus RTU also facilitates integration into automated production lines and SCADA systems. This makes it a versatile component for modern industrial automation.

Q4: How do I connect the SIMPHOENIX DX100-4T0040 to a PLC?

Connecting the drive to a PLC is typically done via its digital I/O terminals or a communication interface. Digital inputs can be used for start/stop commands, speed selection, and fault resets. Analog inputs can provide speed reference signals.

For more advanced integration, utilize the RS485 serial port with Modbus RTU protocol. This allows for bi-directional communication, enabling the PLC to monitor drive status, parameters, and control the drive over a digital network.

Ensure the PLC's output signals and voltage levels are compatible with the drive's input specifications. Consult both the drive's and the PLC's manuals for detailed wiring and communication setup instructions.

Q5: What is the maximum output frequency of the DX100-4T0040?

The SIMPHOENIX DX100-4T0040 drive can operate with an output frequency range of 0 to 600Hz. This wide frequency range allows for high-speed operation of connected motors, which is essential for certain high-performance applications.

This extended frequency capability is particularly useful in applications like textile machinery or high-speed spindles where rapid motor speeds are required. It provides the flexibility to precisely control motor RPM across a broad spectrum.

When operating at higher frequencies, ensure that motor cooling is adequate and that the motor itself is rated for such speeds to prevent damage. Always consider the motor's limitations in conjunction with the drive's output capabilities.

Q6: What are the key protection features of this drive?

The DX100-4T0040 incorporates essential protection features to safeguard both the drive and the connected motor. These include overcurrent, overvoltage, undervoltage, and overtemperature protection.

These integrated safeguards automatically shut down the drive to prevent damage when abnormal conditions are detected. For example, overcurrent protection will trip if the motor draws too much current, often indicating a mechanical issue or overload.

Understanding these fault codes (e.g., F01 for overcurrent, F02 for overvoltage) is crucial for troubleshooting. Proper maintenance and adherence to operating parameters will help prevent these faults from occurring.

Q7: Does this drive support energy-saving features?

Yes, the SIMPHOENIX DX100-4T0040 drive is designed with energy efficiency in mind. Its advanced control algorithms optimize motor speed and torque, reducing power consumption during operation.

Features like automatic voltage and current optimization help to minimize energy waste, especially under light load conditions. This translates into significant operational cost savings over time.

By precisely matching motor output to the application's demand, the drive avoids the energy inefficiencies associated with direct-on-line starting or less sophisticated speed control methods.

Q8: What is the input voltage requirement for the DX100-4T0040?

The drive requires a 3-phase AC input voltage ranging from 380V to 460V. It is crucial to connect the drive to a power source that falls within this specified range to ensure proper operation and prevent damage.

Ensure that the incoming power supply is stable and properly grounded. Fluctuations outside the acceptable voltage range can lead to fault conditions or reduced performance of the drive and connected motor.

Always verify the local power grid specifications before installation. If your power supply is outside this range, you may need a voltage transformer or a different drive model.

Q9: Can the SIMPHOENIX DX100-4T0040 be used for precise positioning applications?

Absolutely, the DX100-4T0040 excels in precise positioning tasks due to its high-performance flux vector control. This technology provides accurate torque and speed regulation, even at very low rotational speeds.

Its ability to maintain consistent torque at standstill or during slow movements is critical for applications like automated assembly, robotics, or any process requiring exact mechanical alignment. The drive's responsiveness ensures quick and accurate adjustments.

Proper configuration of parameters related to acceleration, deceleration, and holding torque is essential for achieving optimal positioning accuracy. Tuning these settings according to the specific mechanics of the application is key.

Q10: What communication protocols are supported by this drive?

The SIMPHOENIX DX100-4T0040 natively supports the RS485 serial communication interface, primarily utilizing the Modbus RTU protocol. This allows for straightforward integration into many industrial automation networks.

For broader compatibility with advanced industrial networks, the drive is designed to support optional fieldbus modules. These modules can enable communication over protocols such as Profibus DP, DeviceNet, or EtherNet/IP, depending on the module selected.

This support for multiple communication standards ensures that the DX100-4T0040 can be seamlessly integrated into diverse control architectures, from simple master-slave setups to complex distributed control systems.