Siemens 1FL6096-1AC61-2LA1 High Speed Medium Power Servo Motor

The Siemens 1FL6096-1AC61-2LA1 is a high-speed, medium-power servo motor engineered for demanding industrial automation tasks, offering exceptional precision and dynamic performance. This motor boasts a rated power of 7 kW and a nominal torque of 45 Nm, operating efficiently within a maximum speed of 6000 rpm. Its robust construction and advanced winding technology ensure reliable operation and extended service life in rigorous environments. The 1FL6 series is designed for seamless integration into automated systems, delivering the accuracy and responsiveness critical for modern manufacturing processes.

Product Specifications

| Parameter             | Value                                |

| :-------------------- | :----------------------------------- |

| Motor Type            | Servo Motor                          |

| Series                | 1FL6                                 |

| Rated Power           | 7 kW                                 |

| Nominal Torque        | 45 Nm                                |

| Maximum Speed         | 6000 rpm                             |

| Voltage               | 600V                                 |

| Shaft Diameter        | 28 mm                                |

| Flange Size           | 132 mm                               |

| Protection Class      | IP65                                 |

| Insulation Class      | F                                    |

| Encoder Type          | Incremental Encoder (2500 Pulses)    |

| Connection Type       | Connector                            |

| Cooling               | Natural Cooling                      |

| Weight                | Approx. 25 kg                        |

Core Features & Market Positioning

The Siemens 1FL6096-1AC61-2LA1 distinguishes itself through its superior power-to-weight ratio and high dynamic response, making it a preferred choice for applications demanding rapid acceleration and deceleration. Its integrated incremental encoder provides precise feedback for closed-loop control, crucial for achieving high-accuracy positioning. The motor's inherent thermal management capabilities, coupled with its IP65 protection rating, ensure sustained performance and durability even in dusty or wet industrial settings. Positioned as a reliable and technologically advanced solution, the 1FL6 series competes effectively in markets requiring robust and efficient motion control for complex automated machinery.

Key Application Scenarios

This high-speed servo motor finds extensive application in packaging machinery, where rapid and precise movements are essential for high-throughput operations. It is also a critical component in the automation of printing presses, enabling accurate registration and speed synchronization. Furthermore, the Siemens 1FL6096-1AC61-2LA1 is well-suited for material handling systems, robotics, and machine tool applications that require dynamic motion control and consistent, repeatable performance. Its ability to handle high speeds and deliver precise torque makes it ideal for demanding, continuous-duty cycles across various manufacturing sectors.

Practical System Integration Guidance

Integrating the Siemens 1FL6096-1AC61-2LA1 into an existing automation system involves careful consideration of its power and control requirements. The motor is designed to be compatible with Siemens SINAMICS servo drives, which provide the necessary control algorithms and power electronics. Proper wiring, including secure connections for power, encoder feedback, and optional brake signals, is paramount for reliable operation. Users should consult the drive's documentation for specific parameter settings, such as motor identification data, current limits, and speed setpoints, to optimize performance and prevent damage.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6096-1AC61-2LA1 requires adherence to established industrial safety protocols. Ensure that the motor is properly grounded and that all electrical connections are insulated and protected. Overloading the motor beyond its rated torque or exceeding its maximum speed can lead to overheating and premature failure. Regular inspection of the motor and its connections for any signs of wear or damage is recommended. In case of fault indications from the associated drive, consult the drive's diagnostic codes, which can often pinpoint issues related to encoder feedback, overcurrent, or thermal protection.

Scalability & Long-Term Value

The Siemens 1FL6096-1AC61-2LA1 offers significant long-term value through its compatibility with the broader Siemens automation ecosystem. This allows for straightforward integration into larger systems, including those leveraging Industrial Internet of Things (IIoT) capabilities for predictive maintenance and performance monitoring via SINAMICS drives. The motor's robust design contributes to a long operational lifespan, minimizing downtime and replacement costs. For applications requiring increased performance, scaling up within the 1FL6 series or transitioning to higher-performance Siemens servo motor families is a viable upgrade path, ensuring future-proofing of automation investments.

FAQs

What is the primary application for the Siemens 1FL6096-1AC61-2LA1 servo motor?

This motor excels in high-speed automation tasks. It's ideal for packaging and printing machines.

It also performs well in material handling and robotics. Precision and dynamic response are its key strengths.

Its robust design suits continuous, demanding industrial operations.

What are the key technical specifications of the 1FL6096-1AC61-2LA1?

It delivers 7 kW of rated power. The nominal torque is 45 Nm.

Maximum operational speed reaches 6000 rpm. It operates on a 600V supply.

The motor features a 28 mm shaft and 132 mm flange.

How does the encoder on this Siemens servo motor function?

It utilizes an incremental encoder with 2500 pulses. This provides precise position feedback.

The encoder enables closed-loop control for high-accuracy positioning. It ensures repeatable movements.

This feedback is vital for intricate automation processes.

What drives are compatible with the Siemens 1FL6096-1AC61-2LA1?

Siemens SINAMICS servo drives are recommended. They offer seamless integration.

These drives provide essential control algorithms. They manage power electronics effectively.

Consult drive documentation for optimal parameterization.

What is the typical torque characteristic of this motor at different speeds?

The motor offers high torque at low speeds. This is crucial for acceleration.

Nominal torque is 45 Nm, maintained within a certain speed range. Torque decreases at very high speeds.

Understanding the torque-speed curve is vital for application design.

What environmental conditions can the 1FL6096-1AC61-2LA1 withstand?

It features an IP65 protection class. This means dust and water jets are resisted.

Its insulation class is F, indicating good thermal resistance. It is built for challenging industrial settings.

Natural cooling is utilized for heat dissipation.

How is the Siemens 1FL6096-1AC61-2LA1 installed and commissioned?

Proper grounding and secure electrical connections are essential. Consult the SINAMICS drive manual.

Encoder and power cables must be correctly wired. Drive parameters need specific configuration.

Initial commissioning involves motor identification routines.

What are common troubleshooting issues for this servo motor?

Encoder signal loss or interruption is a common fault. Overcurrent or thermal overload may occur.

Check drive error codes for diagnosis. Ensure correct motor data is programmed.

Mechanical binding can also cause issues.

What are the benefits of using this motor in an IIoT environment?

Integration with SINAMICS drives enables IIoT connectivity. This allows for remote monitoring.

Performance data can be collected for analysis. Predictive maintenance becomes possible.

This enhances operational efficiency and reduces downtime.

Can this motor be upgraded to higher performance models?

Yes, scalability is a key advantage. The Siemens ecosystem supports upgrades.

Higher-performance servo motors are available in other Siemens series. This ensures future-proofing.

Compatibility with existing infrastructure is often maintained.