DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX 0.55kW Three Phase 500V Automation VFD FC-302

The DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX 0.55kW Three Phase 500V Automation VFD represents a sophisticated variable frequency drive designed for demanding industrial automation tasks. This unit offers robust performance, energy efficiency, and advanced control capabilities, making it a preferred choice for optimizing motor-driven processes. Its core advantages lie in precise speed control, significant energy savings, and enhanced system reliability. Key technical parameters include its 0.55kW power rating, operation on a 500V three-phase power supply, and advanced VLT® AutomationDrive FC-302 series technology.

Product Specifications

| Parameter              | Value                                              |

| :--------------------- | :------------------------------------------------- |

| Model Number           | FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX             |

| Power Rating           | 0.55 kW                                            |

| Phase                  | Three Phase                                        |

| Voltage                | 500 V                                              |

| Series                 | VLT® AutomationDrive FC-302                        |

| Enclosure Type         | IP20 (Standard)                                    |

| Filter                 | Integrated RFI Filter (Class A)                    |

| Brake Chopper          | Integrated (Standard)                              |

| Coating                | Standard PCB Coating                               |

| Control Options        | Advanced STO (Safe Torque Off)                     |

| Communication          | No Fieldbus (Standard)                             |

| Options                | Advanced I/O, Extended EMC, Dynamic, Harmonic      |

| Harmonic Mitigation    | Built-in harmonic mitigation                         |

Core Features & Market Positioning

The DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX stands out in the competitive VFD market due to its integrated advanced features and robust design. Its VLT® AutomationDrive FC-302 platform is recognized for superior motor control algorithms, delivering exceptional precision and responsiveness across various load conditions. The inclusion of an integrated brake chopper and RFI filter as standard simplifies installation and reduces the need for external components, lowering overall system cost and complexity. Furthermore, the advanced Safe Torque Off (STO) functionality enhances operational safety, a critical consideration in industrial environments. This combination of integrated features, advanced control, and safety compliance positions the FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX as a premium solution for applications demanding high performance and reliability.

Key Application Scenarios

This 0.55kW, 500V three-phase VFD is exceptionally well-suited for a wide array of industrial applications where precise motor speed control and energy efficiency are paramount. It is commonly deployed in pump and fan control systems, optimizing energy consumption by matching motor speed to demand, thereby reducing operational costs. Conveyor systems, mixers, extruders, and material handling equipment benefit from the drive's accurate speed regulation and torque control, ensuring consistent process throughput and product quality. The inherent robustness and advanced features of the DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX also make it an ideal choice for demanding environments within the food and beverage, water treatment, and general manufacturing sectors.

Practical System Integration Guidance

Integrating the DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX into an existing or new automation system is streamlined due to its user-friendly design and comprehensive onboard diagnostics. For wiring, ensure the power supply is disconnected before making any connections. The three-phase motor connections should be made to the designated output terminals (T1, T2, T3), and the control wiring for digital and analog inputs/outputs should follow the terminal diagram provided in the user manual. Parameter programming is facilitated through the VLT® Motion Control Tool PC software or via the VFD's local control panel. Key parameters to configure initially include motor data, ramp times, and desired control mode (e.g., V/f, flux vector). The integrated harmonic mitigation and RFI filter simplify electromagnetic compatibility (EMC) compliance.

Operation and Risk Mitigation

Operating the DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX requires adherence to safety protocols and proper commissioning. Always ensure that the VFD is correctly grounded and that the motor and load are within the specified operating limits. For risk mitigation, the advanced STO function must be correctly wired to a safety controller to prevent unexpected motor starts. Regular monitoring of fault codes displayed on the VFD's HMI is crucial for proactive maintenance. Common fault codes, such as 'Overcurrent' (F001) or 'Over-temperature' (F002), often indicate issues with motor load, cabling, or ambient temperature. Refer to the product manual for a complete list of fault codes and their corresponding troubleshooting steps to minimize downtime and ensure safe operation.

Scalability & Long-Term Value

The DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its scalability and compatibility with modern industrial ecosystems. While this specific model comes without a pre-installed fieldbus communication module, Danfoss provides a wide range of optional communication interface modules (e.g., Profibus, Profinet, EtherNet/IP) that can be easily added, enabling seamless integration into SCADA and DCS systems. This adaptability ensures that the drive can evolve with your automation infrastructure. Furthermore, the VLT® platform is designed for energy efficiency, leading to substantial operational cost savings over the drive's lifespan. The robust construction and advanced diagnostic capabilities contribute to high reliability and reduced maintenance, further enhancing its long-term economic benefits and supporting the transition towards smart manufacturing and IIoT initiatives.

FAQs

Q1: What are the primary benefits of using the DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

The primary benefits include significant energy savings by precisely controlling motor speed. It also offers enhanced process control and improved system efficiency.

This VFD provides advanced motor protection features, reducing the risk of damage and downtime. Its robust construction ensures reliability in demanding industrial environments.

The DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX integrates features like an RFI filter and brake chopper as standard. This simplifies installation and reduces the need for external components.

Q2: Can this VFD be used with any three-phase motor?

Yes, it is designed to control a wide range of three-phase induction motors. Ensure the motor's power and voltage ratings are compatible.

Carefully configure the motor parameters within the VFD for optimal performance and protection. Incorrect settings can lead to inefficiency or motor damage.

Always verify that the motor's full load current does not exceed the VFD's continuous output current rating. This prevents overheating and premature failure.

Q3: What are the key technical specifications of the FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

This model is a 0.55kW (0.75 HP) variable frequency drive. It operates on a 500V three-phase power supply.

The VFD is part of the VLT® AutomationDrive FC-302 series, known for advanced control capabilities. It features an IP20 enclosure and integrated harmonic mitigation.

Standard features include an integrated brake chopper and an RFI filter. It also supports advanced STO (Safe Torque Off) functionality for enhanced safety.

Q4: How do I perform basic parameter setup for this Danfoss VFD?

Begin by entering the motor's nameplate data into the VFD. This includes power, voltage, current, speed, and power factor.

Next, configure the acceleration and deceleration ramp times according to your application's requirements. Set up basic start/stop commands and speed references.

For advanced setup, consider using the VLT® Motion Control Tool PC software. This allows for easier parameter management and diagnostic access.

Q5: What are common applications for the DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

This VFD is ideal for variable torque applications like pumps and fans. It optimizes energy use by matching motor speed to system demand.

It is also suitable for constant torque applications such as conveyors, extruders, and mixers. Precise speed and torque control are crucial here.

General manufacturing processes, material handling systems, and HVAC applications can also benefit from its reliable performance.

Q6: How can I improve energy efficiency with this VFD?

By reducing motor speed during periods of lower demand, energy consumption is significantly cut. This is the primary advantage for variable torque loads.

Utilize the VFD's built-in energy-saving functions and optimize motor parameter settings. Ensure correct ramp times to avoid unnecessary energy spikes.

Proper system design, such as matching the motor size to the load, complements the VFD's efficiency capabilities. Regularly check for and address any inefficiencies.

Q7: What is the significance of the Safe Torque Off (STO) feature?

STO ensures that the motor cannot generate torque when the safety function is activated. This prevents unexpected starts and enhances personnel safety.

It is a vital safety function that meets relevant international safety standards. It allows for safe maintenance and emergency stop procedures.

STO functions are typically integrated with safety control systems. Proper wiring and functional testing are critical for its effective operation.

Q8: How is communication handled with this specific VFD model?

This particular model, as indicated by the 'No Fieldbus' in its designation, does not have an integrated communication module. It relies on hardwired connections for control and monitoring.

However, Danfoss offers a wide range of optional fieldbus interface modules. These can be easily installed to enable communication via protocols like Profibus, Profinet, or EtherNet/IP.

For systems requiring advanced integration, selecting the appropriate communication module post-installation is a straightforward process. This maintains compatibility with existing automation networks.

Q9: What are typical fault codes and how should I troubleshoot them?

Common fault codes include 'Overcurrent' (F001), 'Over-temperature' (F002), and 'Motor Overload' (F003). These indicate issues with the motor, load, or VFD itself.

Troubleshooting involves checking motor connections, load conditions, and ambient temperature. Verify that the motor parameters are correctly set within the VFD.

Always consult the VFD's user manual for a comprehensive list of fault codes and detailed troubleshooting procedures. This ensures accurate diagnosis and resolution.

Q10: Can the DANFOSS FC-302PK55T5E20H2XGCXXXSXXXXAXBXCXXXXDX be upgraded for IIoT integration?

Yes, the drive can be upgraded for IIoT integration by adding compatible communication modules. These modules enable data exchange with higher-level systems.

The VLT® platform supports advanced diagnostics and data logging. This information can be leveraged for predictive maintenance and performance optimization.

Integration with IIoT platforms allows for remote monitoring and control, contributing to a smart manufacturing environment. This enhances operational visibility and agility.