SIMPHOENIX DX100-4T0300 High Performance Vector & Power VFD Frequency Converter 30kW

The SIMPHOENIX DX100-4T0300 is a high-performance 30kW Vector & Power VFD Frequency Converter engineered for demanding industrial applications. This sophisticated drive delivers exceptional motor control, energy efficiency, and robust performance across a wide spectrum of operational needs. Key advantages include its advanced vector control algorithms for precise torque and speed regulation, a high overload capacity essential for dynamic loads, and a user-friendly interface for simplified setup and monitoring. Technical highlights of the SIMPHOENIX DX100-4T0300 include an input voltage range of 3-Phase 380-440V, an output power rating of 30kW (40HP), a maximum output frequency of 600Hz, and an IP20 protection rating.

Product Specifications

| Parameter             | Value                                 |

| :-------------------- | :------------------------------------ |

| Model                 | SIMPHOENIX DX100-4T0300               |

| Type                  | Vector & Power VFD Frequency Converter |

| Input Voltage         | 3-Phase 380-440V                      |

| Output Power          | 30kW (40HP)                           |

| Max. Output Frequency | 600Hz                                 |

| Protection Rating     | IP20                                  |

| Control Method        | Sensorless Vector Control, V/f Control |

| Overload Capacity     | 150% for 60s, 180% for 10s             |

| Braking Unit          | Built-in (optional external resistor) |

| Communication Options | Modbus RTU, CANopen (optional)        |

| Operating Temperature | -10°C to +40°C                         |

Core Features & Market Positioning

The SIMPHOENIX DX100-4T0300 distinguishes itself through its sophisticated sensorless vector control, providing superior dynamic response and precise speed holding capabilities even under fluctuating loads. This advanced control technology rivals that of more expensive, closed-loop systems, making it a cost-effective solution for applications demanding high performance. Its robust construction and high overload capacity of 150% for 60 seconds ensure reliability in demanding start-stop cycles and peak load conditions, positioning it as a powerful and dependable choice in the variable frequency drive market. The integrated braking unit further enhances its utility for applications requiring rapid deceleration, reducing the need for external components.

Key Application Scenarios

This powerful 30kW VFD is ideally suited for a wide array of industrial applications where precise motor control and energy savings are paramount. It excels in driving centrifugal fans and pumps in HVAC systems, optimizing airflow and water pressure while significantly reducing energy consumption. In manufacturing, the SIMPHOENIX DX100-4T0300 is employed in conveyor systems, extruders, and mixers, providing accurate speed and torque control for consistent product quality and increased throughput. Its high starting torque and rapid response make it a prime candidate for machine tools, textile machinery, and packaging equipment, ensuring smooth operation and enhanced productivity.

Practical System Integration Guidance

Integrating the SIMPHOENIX DX100-4T0300 into existing systems is streamlined by its intuitive design and comprehensive documentation. Proper wiring is crucial; ensure the correct gauge wires are used for power input, motor output, and control signals, adhering to local electrical codes and safety standards. The drive's terminal block provides clear labeling for all connections, including digital inputs for start/stop commands, speed reference signals (analog or digital), and fault feedback. For optimal performance, it's recommended to use shielded motor cables to minimize electromagnetic interference. Commissioning involves parameter configuration, typically starting with basic motor data (voltage, current, frequency, pole count) followed by tuning the control mode (e.g., sensorless vector) and setting up protective functions. The built-in keypad allows for direct parameter adjustment, while optional communication modules enable integration into SCADA or PLC systems for remote monitoring and control.

Operation and Risk Mitigation

Safe operation of the SIMPHOENIX DX100-4T0300 necessitates adherence to all safety guidelines outlined in the user manual. Before powering on, verify all connections and ensure the motor is correctly wired and mechanically sound. The drive should be installed in a well-ventilated area, away from excessive dust, moisture, or corrosive substances, and within its specified operating temperature range of -10°C to +40°C. During operation, monitor the drive's status through its digital display for any warning or fault indicators. Common troubleshooting involves checking for Overcurrent (OC), Overvoltage (OV), and Overtemperature (OT) faults, which often indicate issues with motor load, power supply stability, or inadequate cooling. The drive features internal protection mechanisms, but understanding and responding promptly to fault codes is essential for preventing damage and ensuring continuous operation.

Scalability & Long-Term Value

The SIMPHOENIX DX100-4T0300 offers significant long-term value through its inherent scalability and compatibility with modern industrial automation trends. Its modular design and support for optional communication cards like Modbus RTU and CANopen allow for seamless integration into networked control systems and the Industrial Internet of Things (IIoT) ecosystem. This enables advanced data acquisition, remote diagnostics, and predictive maintenance capabilities, enhancing operational efficiency and reducing downtime. Furthermore, the drive's robust performance and energy-saving features contribute to lower operating costs over its lifespan, making it a strategic investment for businesses seeking to optimize their production processes and maintain a competitive edge in a dynamic industrial landscape.

Frequently Asked Questions

What is the primary advantage of the SIMPHOENIX DX100-4T0300's vector control?

The sensorless vector control offers precise torque and speed regulation. This ensures optimal motor performance under varying load conditions.

It provides dynamic response comparable to closed-loop systems. This enhances application efficiency and accuracy.

This advanced control minimizes motor slip and maximizes power output. It leads to superior operational control and energy savings.

How does the SIMPHOENIX DX100-4T0300 handle overload conditions?

It features a high overload capacity of 150% for 60 seconds. This is crucial for applications with frequent starts and stops.

An even higher overload of 180% is supported for short durations of 10 seconds. This accommodates sudden peak demands effectively.

These robust overload capabilities ensure reliable operation and protect the motor and drive from damage during transient events.

What types of motors can be controlled by the SIMPHOENIX DX100-4T0300?

This VFD is designed to control standard three-phase induction motors. It offers flexibility across various motor brands.

It supports both sensorless vector control and V/f control modes. This allows optimization for different motor types and application requirements.

Users can configure parameters for a wide range of motor ratings, including voltage, current, frequency, and pole numbers.

What are the typical applications for a 30kW VFD like the DX100-4T0300?

It is ideal for industrial fans, pumps, and blowers in HVAC systems. Energy savings are a significant benefit in these applications.

The drive excels in manufacturing equipment such as conveyors, extruders, and mixers. It provides precise speed and torque control.

Machine tools, textile machinery, and packaging lines also benefit greatly. These applications require high starting torque and smooth operation.

How is the SIMPHOENIX DX100-4T0300 installed and commissioned?

Installation involves correct wiring of power, motor, and control terminals. Always follow electrical codes and safety standards.

Commissioning begins with inputting basic motor parameters and selecting the control mode. Parameter setup is done via the keypad or software.

Proper system integration also includes setting up protective functions and verifying performance under load.

What communication protocols does the DX100-4T0300 support?

The drive has standard built-in Modbus RTU communication. This enables easy integration with PLCs and SCADA systems.

Optional communication cards are available for protocols like CANopen. This offers flexibility for diverse automation architectures.

These communication features facilitate remote monitoring, control, and data exchange within industrial networks.

What are the environmental considerations for operating this VFD?

The VFD should be installed in a well-ventilated environment. It must be protected from excessive dust and moisture.

Its operating temperature range is -10°C to +40°C. Maintaining this range is critical for longevity and performance.

Avoid installation in areas with corrosive gases or excessive vibration to prevent damage.

How can I troubleshoot common faults on the SIMPHOENIX DX100-4T0300?

Check for Overcurrent (OC) and Overvoltage (OV) faults. These often relate to motor load or power supply issues.

Investigate Over Temperature (OT) warnings. Ensure adequate cooling and check ambient conditions.

Consult the manual for specific fault codes and recommended corrective actions.

Does this VFD offer energy-saving features?

Yes, VFDs inherently save energy by matching motor speed to load demand. This reduces electricity consumption significantly.

The precise control minimizes energy waste during partial load operations. This is especially true for centrifugal loads.

By optimizing motor performance, the DX100-4T0300 contributes to lower operational costs and a reduced carbon footprint.

What is the IP rating of the SIMPHOENIX DX100-4T0300 and what does it mean?

The drive has an IP20 rating. This signifies protection against solid objects greater than 12.5mm in diameter.

It indicates that the VFD is not protected against water ingress. It should be installed in a clean, dry environment.

IP20 protection is standard for many industrial control panel applications where environmental exposure is limited.