SCHNEIDER ATV-610D55N4 High Efficiency Low Voltage VFD Drive 106A 55kW

The SCHNEIDER ATV-610D55N4 is a robust High Efficiency Low Voltage Variable Frequency Drive (VFD) engineered for demanding industrial applications. This 106A, 55kW unit delivers exceptional performance, energy savings, and precise motor control. Its advanced features include integrated motor control algorithms, enhanced thermal management, and comprehensive protection capabilities, making it a superior choice for optimizing various industrial processes. Key technical parameters highlight its power capabilities and suitability for heavy-duty operations.

Product Specifications

| Parameter           | Value                                  |

| :------------------ | :------------------------------------- |

| Product Name        | SCHNEIDER ATV-610D55N4                 |

| Voltage Rating      | Low Voltage                            |

| Current Rating      | 106 A                                  |

| Power Rating        | 55 kW                                  |

| Efficiency          | High Efficiency                        |

| Control Type        | Variable Frequency Drive (VFD)         |

| Series              | Altivar Process ATV600                 |

| Mounting Type       | Wall, Floor, or Rack Mount             |

| Input Voltage       | 380-415 V, 50/60 Hz                    |

| Output Frequency    | 0.1 to 500 Hz                          |

| Protection Index    | IP21 (standard), IP42/IP54/IP66 (optional) |

| Operating Temperature | -10°C to 50°C (derating above 40°C)     |

Core Features & Market Positioning

The SCHNEIDER ATV-610D55N4 stands out in the industrial VFD market due to its superior energy efficiency and advanced motor control technology. It is designed for process industries, offering optimized performance for pumps, fans, and other variable torque applications. The drive's robust construction ensures reliable operation in harsh environments, while its integrated safety functions, such as Safe Torque Off (STO), enhance operational safety. This VFD is positioned as a premium solution for applications requiring high reliability, energy savings, and precise process control, differentiating itself through its comprehensive feature set and Schneider Electric's global support network.

Key Application Scenarios

This SCHNEIDER ATV-610D55N4 VFD is ideally suited for a wide range of industrial applications where precise motor speed control and energy efficiency are paramount. Its high efficiency and robust design make it particularly valuable in the water and wastewater industry for controlling pumps and fans, optimizing flow rates and reducing energy consumption. In the oil and gas sector, it is employed in applications like metering pumps and compressors. Furthermore, it finds use in material handling systems, HVAC systems for large buildings, and general manufacturing processes requiring variable speed operation of conveyors, mixers, and extruders.

Practical System Integration Guidance

Integrating the SCHNEIDER ATV-610D55N4 into existing industrial systems is facilitated by its versatile connectivity options and intuitive setup procedures. For electrical installation, ensure compliance with local electrical codes and utilize appropriate cable sizing for the 106A rating. Proper grounding is essential for safety and performance. The drive supports various communication protocols like Modbus, EtherNet/IP, and PROFIBUS/PROFINET, allowing seamless integration into SCADA and DCS systems. Commissioning involves configuring motor parameters, setting speed reference limits, and defining acceleration/deceleration ramps via the integrated keypad or configuration software. Initial setup should always prioritize safety by performing all wiring with the power disconnected.

Operation and Risk Mitigation

Operating the SCHNEIDER ATV-610D55N4 requires adherence to safety protocols to mitigate potential risks. Before initiating operation, confirm that all safety guards are in place and that personnel are trained in VFD operation and emergency procedures. The drive incorporates multiple protection features, including overload, overvoltage, undervoltage, and phase loss detection, which automatically shut down the motor to prevent damage. Common troubleshooting involves checking error codes displayed on the drive's interface. For instance, an "OC" (Overcurrent) fault might indicate motor issues or a need for parameter adjustment, while an "OV" (Overvoltage) fault could signal regenerative energy issues or line voltage problems. Always refer to the user manual for specific fault code resolutions.

Scalability & Long-Term Value

The SCHNEIDER ATV-610D55N4 offers significant long-term value through its scalability and integration capabilities within Schneider Electric's EcoStruxure™ platform. Its modular design allows for the addition of option cards for enhanced communication or I/O expansion, ensuring it can adapt to evolving system requirements. Compatibility with existing automation architectures, including PLCs and HMIs from various manufacturers, is facilitated by its broad communication protocol support. This drive contributes to the digital transformation of industrial processes by providing data for performance monitoring, predictive maintenance, and energy management, ultimately enhancing operational efficiency and reducing total cost of ownership.

Frequently Asked Questions

Q1: What is the primary function of the SCHNEIDER ATV-610D55N4?

This VFD controls motor speed and torque. It optimizes energy use in industrial applications.

It adjusts voltage and frequency to match motor load requirements. This reduces wasted energy.

The drive protects motors from electrical faults. It enhances overall system reliability.

Q2: What are the key advantages of using the ATV-610D55N4?

High energy efficiency leads to significant cost savings. It offers precise motor control for process optimization.

Advanced protection features safeguard equipment. Integrated safety functions ensure operator safety.

The VFD's robust design ensures reliability in harsh environments. It supports various communication protocols for seamless integration.

Q3: What industries commonly use the SCHNEIDER ATV-610D55N4?

Water and wastewater treatment plants extensively use it. It is crucial for pump and fan control here.

The oil and gas industry relies on it for compressors and pumps. Manufacturing and processing plants also benefit.

It is also used in HVAC systems and material handling. Applications requiring variable speed are ideal.

Q4: How do I install the SCHNEIDER ATV-610D55N4?

Ensure power is OFF before wiring. Follow local electrical codes for safe installation.

Proper grounding is essential for safety and performance. Mount the drive in a well-ventilated area.

Consult the installation manual for specific wiring diagrams and torque requirements. Correct installation prevents future issues.

Q5: What communication protocols does the ATV-610D55N4 support?

It natively supports Modbus RTU. This is common in many automation systems.

Optional cards allow for EtherNet/IP and PROFIBUS/PROFINET integration. This provides flexibility for different network setups.

This ensures compatibility with various PLCs and SCADA systems. It enables seamless data exchange.

Q6: How can the ATV-610D55N4 improve energy efficiency?

By precisely matching motor speed to load demand. This avoids over-speeding and energy waste.

It reduces energy consumption in variable torque applications. This can lead to substantial operational cost reductions.

The drive's high efficiency rating further minimizes losses. It contributes to overall system power optimization.

Q7: What are common error codes for the ATV-610D55N4?

OC typically indicates an overcurrent fault. OV often signals an overvoltage condition.

Under-voltage faults are indicated by UV. Phase loss faults are usually shown as PHF.

Consult the product manual for specific code meanings and resolution steps. Proper diagnosis is key to quick fixes.

Q8: Can the ATV-610D55N4 be used for Safe Torque Off (STO)?

Yes, the ATV-610D55N4 includes STO functionality. This is a critical safety feature.

STO ensures that the motor cannot generate torque. It is essential for preventing unexpected machine movement.

Always follow safety guidelines when implementing STO. Proper wiring and system design are paramount.

Q9: What is the power rating of the SCHNEIDER ATV-610D55N4?

This VFD has a power rating of 55 kilowatts (kW). It is designed for significant industrial loads.

Its current rating is 106 Amperes (A). This ensures it can handle the specified power.

This power capacity makes it suitable for demanding applications. It is a high-power VFD solution.

Q10: How do I perform basic configuration on the ATV-610D55N4?

Use the integrated keypad and display. Navigate through the menus to set parameters.

Configure motor data such as power, voltage, and frequency. Set acceleration and deceleration ramps.

Software tools like SoMove are available for advanced configuration and parameter backup. This simplifies the setup process.