SCHNEIDER ATV-610D90N4 ATV610 High Performance Compact Inverter Drive 173A 90kW

The SCHNEIDER ATV-610D90N4, a 90kW (120 HP) high-performance compact inverter drive rated at 173A, delivers exceptional motor control and energy efficiency for demanding industrial applications. This robust drive excels in variable torque applications, offering precise speed regulation and significant power savings. Its compact design facilitates easy integration into existing control panels, while advanced features ensure reliable operation and simplified maintenance. The ATV610 series is engineered for superior performance in challenging environments, making it a premier choice for sophisticated automation solutions.

Product Specifications

| Feature              | Specification                                |

| :------------------- | :------------------------------------------- |

| Product Name         | SCHNEIDER ATV-610D90N4                       |

| Power Rating         | 90 kW (120 HP)                               |

| Current Rating       | 173 A                                        |

| Voltage              | 380-415 V AC (3-phase)                       |

| Frequency            | 50/60 Hz                                     |

| Enclosure Type       | IP20                                         |

| Mounting             | Wall-mounted                                 |

| Dimensions (H x W x D) | 730 mm x 370 mm x 300 mm                     |

| Weight               | Approximately 25 kg                          |

| Control Type         | Vector control, Scalar control               |

| Communication        | Modbus RTU, Ethernet/IP, Profibus DP (optional) |

Core Features & Market Positioning

The SCHNEIDER ATV-610D90N4 distinguishes itself through its advanced Altivar Process technology, offering a unique blend of high performance and integrated digital services. Its robust construction and IP20 enclosure ensure durability in harsh industrial settings. The drive's capacity for sophisticated motor control, including sensorless vector control, provides precise torque and speed management essential for complex machinery. This positions the ATV610 series as a leading solution for industries demanding high levels of automation, energy efficiency, and operational reliability, setting it apart from standard inverter drives.

Key Application Scenarios

This high-performance inverter drive is ideally suited for a wide array of demanding industrial processes. Its robust performance makes it a strong contender for heavy-duty pumps and fans in water treatment, HVAC, and power generation, where precise flow and pressure control are paramount. The ATV610D90N4 also excels in material handling applications, such as conveyors and cranes, requiring accurate speed and torque regulation for smooth operation and load management. Furthermore, its advanced features are beneficial in processing industries like manufacturing and packaging, where consistent output and energy optimization are critical for profitability.

Practical System Integration Guidance

Integrating the SCHNEIDER ATV-610D90N4 into existing systems is streamlined due to its user-friendly design and flexible communication options. For power wiring, ensure proper grounding and connect the three-phase input to terminals L1, L2, L3 and the motor outputs to T1, T2, T3, adhering strictly to the voltage and current ratings. Control wiring involves connecting digital and analog I/O signals to the designated terminals for start/stop, speed reference, and feedback, referencing the manual for specific terminal functions. The drive supports multiple communication protocols, including Modbus RTU and optional Ethernet/IP or Profibus DP, allowing for seamless integration with SCADA systems and PLCs for advanced monitoring and control. Initial commissioning typically involves setting motor parameters, defining speed profiles, and configuring safety functions via the drive's intuitive interface or PC-based software.

Operation and Risk Mitigation

Safe and efficient operation of the SCHNEIDER ATV-610D90N4 is achieved through understanding its operational parameters and implementing appropriate risk mitigation strategies. Always ensure proper ventilation and adhere to the environmental operating conditions specified in the manual to prevent overheating and premature failure. Critical fault codes, such as "Overcurrent" (F001) or "Overload" (F002), indicate specific issues that require immediate attention and diagnosis, often related to motor connection, load conditions, or parameter settings. Implementing safety functions like Safe Torque Off (STO) is crucial for personnel protection during maintenance or emergency stops, requiring correct wiring to safety relays or controllers. Regular inspection of power and control connections, alongside monitoring motor temperature and load, helps prevent unexpected downtime and potential hazards.

Scalability & Long-Term Value

The SCHNEIDER ATV-610D90N4 offers significant long-term value through its scalability and integration capabilities within the broader Schneider Electric ecosystem. Its compatibility with various communication protocols like Modbus RTU and optional Ethernet/IP/Profibus DP ensures it can be seamlessly integrated into existing or future IIoT and digital solutions, enabling advanced data analytics and predictive maintenance. The Altivar Process range is designed for future-proofing, with firmware updates and a robust support network facilitating upgrade paths and ensuring continued compatibility with evolving industrial standards. This forward-thinking design, coupled with the drive's inherent energy efficiency, contributes to reduced operational costs and a lower total cost of ownership over the product's lifecycle.

FAQs

What are the primary benefits of using the SCHNEIDER ATV-610D90N4?

This drive offers superior energy savings through precise motor speed control. It provides enhanced process control and reliability for demanding industrial applications. Its compact design simplifies installation and reduces panel space requirements.

How do I connect the motor to the SCHNEIDER ATV-610D90N4?

Connect the motor's three output terminals (U, V, W) to the drive's output terminals (T1, T2, T3). Ensure proper motor cable insulation and grounding for safety and performance. Always consult the user manual for specific wiring diagrams and torque specifications.

What are common fault codes for the ATV610 series?

Common faults include Overcurrent (F001) and Motor Overload (F002). Other frequent codes relate to Earth Fault (F003) or Overvoltage (F004). Each code indicates a specific issue needing diagnostic attention.

Can the SCHNEIDER ATV-610D90N4 be controlled remotely?

Yes, remote control is possible using digital inputs for start/stop commands. Analog inputs can be used for speed references, and communication protocols allow for full remote parameterization. This enables integration into automated systems.

What is the typical power consumption of the SCHNEIDER ATV-610D90N4 at full load?

At full load, the drive's power consumption closely matches the motor's rated power of 90kW. However, its efficiency ratings mean actual consumption is lower, especially at reduced speeds. The drive itself has a small internal power dissipation.

How do I set up motor parameters on the ATV610 drive?

Access the parameter menu and input the motor's nominal voltage, current, power, and frequency. Motor identification run may be required for optimal performance, especially for vector control. Refer to the manual for detailed parameter lists.

Is the SCHNEIDER ATV-610D90N4 suitable for pump applications?

Absolutely, it's highly suitable for pump applications. Its variable speed control optimizes flow and pressure, saving energy and reducing mechanical stress on the system. Advanced features like pump-specific functions enhance its utility.

What communication protocols does the ATV610D90N4 support?

It natively supports Modbus RTU. Optional communication cards allow for integration with Ethernet/IP, Profibus DP, and DeviceNet. This ensures broad compatibility with industrial networks.

How do I perform a motor auto-tuning on this inverter?

Navigate to the auto-tuning menu within the drive's parameters. Ensure the motor is connected and that no load is applied. Initiate the auto-tuning process, which typically takes a few minutes to complete.

What is the IP rating of the SCHNEIDER ATV-610D90N4 and what does it mean?

The drive has an IP20 rating. This means it is protected against solid objects greater than 12.5 mm (like a finger) but offers no protection against water ingress. It is intended for use in clean, dry environments.