DANFOSS FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX 2.2kW Three Phase 500V Automation VFD

The DANFOSS FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX 2.2kW Three Phase 500V Automation VFD stands as a robust solution for variable speed control in demanding industrial environments. This Variable Frequency Drive (VFD) excels in applications requiring precise motor management, energy efficiency, and enhanced operational reliability. Its key advantages include a compact design, advanced control algorithms, and superior thermal management, ensuring optimal performance even under strenuous conditions. The core features are centered around its powerful processing capabilities, flexible programmability, and robust build quality, positioning it as a leading choice for OEMs and end-users seeking dependable automation technology. Technical parameters highlight a 2.2kW power rating, operation on a three-phase 500V supply, and an IP20 enclosure rating, suitable for clean industrial settings.

Product Specifications

| Parameter              | Value                                                                     |

| :--------------------- | :------------------------------------------------------------------------ |

| Model                  | FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX                                    |

| Power                  | 2.2 kW                                                                    |

| Input Voltage          | 3 Phase, 500V                                                             |

| Enclosure              | IP20                                                                      |

| Frame Size             | (Typically indicated by the 'P' in the model number, e.g., P2)            |

| Control Type           | V/Hz, Vector Control (with or without encoder)                            |

| Overload Capacity      | 150% for 60s, 200% for 3s (typical for this series)                       |

| Ambient Temperature    | -10°C to +50°C (derating may apply above 40°C)                              |

| Mounting               | Wall or panel mount                                                       |

| Communication Options  | Optional communication modules for various fieldbuses (e.g., Profibus, EtherNet/IP) |

Core Features & Market Positioning

The DANFOSS FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX is engineered with advanced control functionalities, including sensorless vector control, which provides excellent torque performance and speed accuracy without the need for motor encoders in many applications. This differentiation reduces system complexity and cost, a significant competitive advantage. Its robust construction and comprehensive protection features, such as thermal overload protection and short-circuit detection, contribute to its high reliability and longevity, positioning it as a premium choice for mission-critical operations. The drive's user-friendly interface and extensive parameter settings allow for tailored performance optimization across a wide range of motor types and applications, further solidifying its market standing.

Key Application Scenarios

This VFD is ideally suited for a diverse set of industrial applications where precise motor speed and torque control are paramount. Common scenarios include pump and fan control in HVAC systems and water treatment plants, where energy savings are significant due to variable speed operation. It is also widely employed in material handling, conveyor systems, and processing machinery in the food and beverage industry, as well as in general manufacturing, where consistent performance and smooth acceleration/deceleration are crucial. The 500V rating makes it particularly suitable for installations within regions or specific plant areas that utilize this higher voltage supply, optimizing power delivery for larger industrial motors.

Practical System Integration Guidance

Integrating the DANFOSS FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX involves careful consideration of wiring and parameter configuration. Ensure the main power supply is isolated before commencing any wiring. Connect the three-phase input power to terminals R, S, and T. Motor connections are to terminals U, V, and W. For control signals, utilize the digital inputs for start/stop commands and speed selection, and the analog inputs for speed reference. Referencing the Danfoss VLT AutomationDrive manual is essential for detailed wiring diagrams and programming instructions. Default parameters often require adjustment for optimal motor performance, including motor data entry (poles, rated speed, rated current) and control mode selection (V/Hz or vector).

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX VFD necessitates adherence to safety protocols. Always ensure proper grounding of both the drive and the motor to prevent electrical hazards and electromagnetic interference. Avoid operating the drive outside its specified voltage and frequency ranges. Familiarize yourself with common fault codes displayed on the HMI; for instance, a "Fault 01" typically indicates an overcurrent condition, which might point to motor overload or a short circuit. Promptly address any alarms or faults by consulting the VFD's troubleshooting guide to prevent potential equipment damage or system downtime.

Scalability & Long-Term Value

The DANFOSS FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX offers considerable scalability and long-term value through its modular design and compatibility. Optional communication modules can be easily installed to integrate the VFD into various industrial automation networks, such as Profibus, DeviceNet, or EtherNet/IP, enabling seamless data exchange and remote control. This facilitates integration with SCADA systems and broader Industrial Internet of Things (IIoT) initiatives, supporting predictive maintenance and advanced analytics. The robust build quality and Danfoss's reputation for reliability ensure a long service life, and the availability of firmware updates allows for continuous improvement and adaptation to evolving industry standards.

FAQs

What is the maximum motor size for the DANFOSS FC-302P2K2T5E20H2XGCXXXSXXXXAXBXCXXXXDX?

This VFD is rated for 2.2kW. It is typically matched with motors of equivalent or slightly lower power ratings. The drive's overload capacity must also be considered for sizing.

Can this VFD be used with single-phase motors?

No, this VFD is specifically designed for three-phase motors. It requires a three-phase input power supply.

What are the typical communication protocols supported by this VFD?

The base unit may not include communication options. However, optional communication cards support protocols like Profibus, DeviceNet, and EtherNet/IP.

How do I set up the VFD for a new motor?

You need to enter motor parameters like rated power, voltage, current, frequency, and speed. The VFD will then perform an auto-tune.

What is the significance of the IP20 rating?

IP20 means the drive is protected against solid objects larger than 12.5mm and offers no protection against water. It's suited for clean, dry indoor environments.

What are common causes of overcurrent faults (Fault 01)?

Motor overload, short circuits in the motor or cabling, or incorrect parameter settings can trigger this fault.

Does this VFD offer energy-saving features?

Yes, variable speed control inherently saves energy by matching motor speed to load requirements. Advanced algorithms optimize this further.

Can this drive be controlled remotely?

Yes, via optional communication modules or by using its digital and analog input terminals for external control signals.

What ambient temperature range is recommended for operation?

The recommended range is typically -10°C to +50°C, with derating required above 40°C.

Is this VFD suitable for use in dusty environments?

No, the IP20 rating makes it unsuitable for dusty or wet environments. A higher IP-rated enclosure or drive might be necessary.