DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX 30kW VLT AutomationDrive FC-302 3AC 500V Standard

The DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX 30kW VLT AutomationDrive is a robust, high-performance variable frequency drive engineered for demanding industrial applications. This 30kW, 3-phase, 500V unit excels in precision motor control, energy efficiency, and seamless system integration, making it a cornerstone for modern automation. Its advanced features and reliable performance position it as a superior choice for a wide array of industrial processes.

Product Specifications

| Parameter            | Specification                                   |

| :------------------- | :---------------------------------------------- |

| Product Name         | VLT AutomationDrive FC-302                      |

| Model Number         | FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX          |

| Power Rating         | 30 kW                                           |

| Input Voltage        | 3 x 380-500V AC                                 |

| Output Frequency     | 0-599 Hz                                        |

| Protection Class     | IP21 (standard), IP54/IP66/IP67 available       |

| Ambient Temperature  | -20 to +50°C (derating may apply)               |

| Cooling Method       | Forced ventilation                               |

| Communication Options| PROFIBUS DP, PROFINET IO, EtherNet/IP, etc.     |

| Integrated Features  | Advanced PID control, energy optimization       |

Core Features & Market Positioning

The DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX stands out in the competitive VFD market due to its exceptional motor control algorithms and robust design. It offers superior torque response and precise speed regulation, crucial for applications requiring high accuracy. The drive's integrated energy-saving features, such as a built-in harmonic filter and intelligent fan control, significantly reduce operational costs and environmental impact. Its modular design facilitates customization and easy maintenance, contributing to its strong market positioning as a reliable and versatile automation solution.

Key Application Scenarios

This VLT AutomationDrive is ideally suited for a broad spectrum of industrial applications. It is commonly deployed in pump and fan control, where its precise speed adjustment leads to substantial energy savings. The FC-302 is also a preferred choice for conveyor systems, mixers, extruders, and general machinery control, offering the flexibility to adapt to varying process demands. Its robust construction ensures reliable operation in harsh environments, making it a dependable component in manufacturing, water treatment, and HVAC systems.

Practical System Integration Guidance

Integrating the DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX into existing systems is streamlined by its flexible communication options and intuitive programming interface. The drive supports various fieldbus protocols, including PROFIBUS, PROFINET, and EtherNet/IP, allowing for seamless integration with SCADA and PLC systems. Wiring should adhere to local electrical codes and Danfoss's guidelines, ensuring proper grounding and connection of power and control signals. Parameterization is typically performed via the integrated control panel or Danfoss's VLT Motion Control Tool software, which simplifies setup and commissioning.

Operation and Risk Mitigation

Safe and efficient operation of the DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX requires adherence to operational manuals and safety protocols. Key safety considerations include ensuring proper ventilation, avoiding operation in excessively humid or dusty environments, and implementing appropriate electrical protection. Common fault codes relate to overcurrent, undervoltage, or motor thermal overload, with specific diagnostic information provided in the drive's documentation to facilitate troubleshooting. Regular maintenance, such as cleaning cooling vents and checking electrical connections, can prevent many operational issues.

Scalability & Long-Term Value

The DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX offers significant long-term value through its inherent scalability and compatibility. Its modular design allows for the addition of option modules for enhanced functionality, such as advanced I/O or specialized communication protocols, without needing to replace the entire drive. This adaptability ensures that the VLT AutomationDrive can evolve with changing production needs and technological advancements. Furthermore, its integration capabilities with Industrial Internet of Things (IIoT) platforms and digital twins enable predictive maintenance and enhanced operational insights, maximizing its return on investment.

Frequently Asked Questions

What is the power rating of the DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX?

The VLT AutomationDrive FC-302 model FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX has a substantial power rating of 30 kilowatts. This capacity makes it suitable for driving larger industrial motors and handling significant mechanical loads.

This power output ensures robust performance in demanding applications where high torque and consistent operation are essential. It can effectively manage a wide range of motor sizes within its rated power band.

The 30kW rating signifies the drive's ability to deliver substantial energy to the motor, supporting applications that require continuous heavy duty cycles and peak performance.

What is the input voltage for this DANFOSS VLT AutomationDrive?

This specific model operates on a 3-phase AC input voltage range of 380 to 500 Volts. It is designed to connect to standard industrial power grids within this specified voltage tolerance.

Ensure your incoming power supply is stable and within the stated 380-500V range for optimal drive performance and longevity. Voltage fluctuations outside this band can impact operation or cause faults.

The 500V rating allows for efficient power delivery to the 30kW motor, reducing current draw and thermal stress on wiring compared to lower voltage systems of equivalent power.

How do I connect external control signals to the DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX?

Connect external control signals to the dedicated digital and analog input terminals on the drive's control board. These terminals allow for start/stop commands, speed reference signals, and feedback inputs.

Refer to the VLT AutomationDrive FC-302 manual for the precise terminal layout and recommended wiring practices for your specific control system. Proper grounding is critical for signal integrity.

Configure the drive's parameters to correctly interpret the incoming control signals, such as assigning functions to digital inputs or scaling analog inputs for precise speed control.

What communication protocols does the DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX support?

This drive supports a variety of industrial fieldbus protocols for seamless integration, including options like PROFIBUS DP, PROFINET IO, and EtherNet/IP. Additional protocols may be available via optional communication modules.

These communication capabilities enable real-time data exchange and control between the VFD and your plant's automation system, such as PLCs and SCADA. This facilitates centralized monitoring and management.

Selecting the appropriate communication protocol depends on your existing network infrastructure and the specific requirements of your automation architecture for efficient control and diagnostics.

What are the typical applications for the DANFOSS FC-302?

The DANFOSS FC-302 is widely used for controlling pumps and fans, offering significant energy savings through precise speed modulation. Its versatility extends to material handling and processing equipment.

Common applications include conveyor systems, mixers, extruders, and other machinery requiring variable speed operation to optimize production processes and energy consumption.

Its robust design also makes it suitable for demanding environments found in water treatment plants, manufacturing facilities, and HVAC systems where reliability is paramount.

Does the FC-302 offer energy-saving features?

Yes, the VLT AutomationDrive FC-302 is equipped with advanced energy optimization features. These include intelligent fan control and efficient motor control algorithms that reduce power consumption.

The drive actively manages motor speed to match process demand, avoiding unnecessary energy expenditure. This leads to substantial operational cost savings over the equipment's lifecycle.

Built-in harmonic filtering options can also contribute to energy efficiency by reducing harmonic distortion, improving power quality and overall system efficiency.

What is the operating temperature range for this drive?

The standard operating ambient temperature range for the FC-302 is typically from -20°C to +50°C. However, derating of the drive's output capacity may be necessary at the higher end of this range.

Operating the drive within its specified temperature limits ensures optimal performance and extends its operational lifespan. Adequate ventilation is crucial to maintaining acceptable internal temperatures.

For applications operating consistently near the maximum temperature, consider selecting a drive with a higher power rating or implementing active cooling solutions to prevent thermal overload.

How do I reset a fault code on the DANFOSS FC-302?

Fault codes on the FC-302 can typically be reset through the drive's control panel by navigating to the fault reset menu. Some faults may require power cycling the drive after the underlying issue is resolved.

Always address the root cause of a fault before attempting a reset. Consult the drive's user manual for specific fault codes and their recommended troubleshooting steps to prevent recurrence.

Persistent or recurring faults may indicate a more significant issue requiring professional diagnosis or potential replacement of drive components.

Can the DANFOSS FC-302P30KT5E20H2XGCXXXSXXXXAXBXCXXXXDX be used in wet environments?

The standard FC-302 has an IP21 protection rating, which is suitable for dry indoor environments. For wet or dusty conditions, models with higher IP ratings like IP54, IP66, or IP67 are available and should be specified.

These higher protection ratings ensure that the drive is adequately sealed against ingress of water and dust, protecting its internal components in more challenging industrial settings.

When installing in environments where water exposure is possible, ensure the selected model's IP rating is appropriate and that mounting instructions for optimal protection are followed.

What maintenance is recommended for the FC-302?

Regular visual inspections for dust accumulation on cooling vents and connections are recommended. Periodic cleaning of the drive's heatsink and fan is crucial for maintaining optimal thermal performance.

Check all electrical connections for tightness to ensure reliable power and signal transmission. Verify that the drive's cooling fan is operating correctly during its operational cycles.

Always follow safety lockout/tagout procedures before performing any maintenance. Consult the official Danfoss service manual for a detailed maintenance schedule and procedures specific to your installation.