DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX 200kW Three Phase 500V Automation VFD Control

The DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX 200kW Three Phase 500V Automation VFD Control represents a robust solution for industrial automation, offering significant advantages in energy efficiency, precise motor control, and operational reliability. This Variable Frequency Drive (VFD) is engineered for demanding applications, boasting a powerful 200kW rating and compatibility with 500V three-phase power systems. Its advanced control algorithms and comprehensive feature set position it as a superior choice for modern industrial environments seeking optimized performance and reduced operational costs. Key technical parameters include its substantial power output, voltage compatibility, and integrated advanced control capabilities, ensuring seamless integration and high-level performance across various industrial processes.

Product Specifications

| Parameter              | Specification                                             |

| :--------------------- | :-------------------------------------------------------- |

| Model Number           | FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX                    |

| Power Rating           | 200 kW                                                    |

| Phase                  | Three Phase                                               |

| Voltage                | 500 V                                                     |

| Control Type           | VFD (Variable Frequency Drive)                            |

| Series                 | FC 302                                                    |

| Enclosure              | Standard IP21/IP54 options (specific variant dependent) |

| Control Method         | Advanced V/f, Sensorless Vector, Closed-Loop Vector       |

| Communication Options  | Fieldbus options available (e.g., Profibus, Modbus TCP)   |

| Integrated Functions   | Built-in brake chopper, RFI filtering                     |

| Approvals              | CE, UL, cUL, EAC (refer to specific model documentation) |

Core Features & Market Positioning

The DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX distinguishes itself through its unparalleled precision in motor speed and torque regulation, facilitated by its advanced control modes, including sensorless vector control. This capability directly translates to significant energy savings, particularly in applications with variable load demands, where traditional motor control methods lead to substantial inefficiencies. The VFD's robust design, often featuring integrated braking choppers and RFI filtering, enhances system stability and reduces the need for external components, simplifying installation and maintenance. Market positioning is strong, with Danfoss recognized for its commitment to innovation and reliability in the industrial automation sector, offering solutions that meet stringent performance and environmental standards.

Key Application Scenarios

This 200kW VFD is ideally suited for a wide array of heavy-duty industrial applications where precise motor control and energy efficiency are paramount. Common scenarios include the operation of large pumps and fans in HVAC systems, water treatment plants, and industrial ventilation, where variable speed drives optimize flow rates and reduce energy consumption. It is also extensively employed in material handling systems, such as conveyors and cranes, providing smooth acceleration and deceleration, thereby reducing mechanical stress and wear. Furthermore, its robust performance makes it a suitable choice for extruders, mixers, and compressors in manufacturing and processing industries, ensuring consistent operational quality and extended equipment lifespan.

Practical System Integration Guidance

Integrating the DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX involves careful consideration of power and control wiring. Ensure that the input power supply is within the 500V three-phase tolerance and that appropriate circuit protection, such as fuses or circuit breakers, is installed. Control wiring for digital and analog I/O should be shielded to prevent electrical noise interference. For communication, verify compatibility with the chosen fieldbus module and ensure proper termination. Programming typically involves configuring motor parameters, setting speed references, and defining acceleration/deceleration ramps. Danfoss's dedicated software tools, such as Danfoss Servis, can significantly streamline commissioning by providing wizards for setup and diagnostics.

Operation and Risk Mitigation

Safe operation of the DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX necessitates adherence to all safety regulations and the product's user manual. Proper grounding of the VFD and the motor is crucial to prevent electrical hazards and ensure EMC compliance. Overload protection is a standard feature, but it is essential to set overload limits accurately based on the motor's nameplate data to prevent premature tripping or motor damage. Common troubleshooting may involve checking for specific fault codes displayed on the VFD's interface; for instance, fault codes related to overcurrent or overvoltage often indicate issues with the motor, wiring, or power supply. Regular maintenance, including checking for dust accumulation and ensuring adequate ventilation, will also mitigate operational risks and prolong the VFD's service life.

Scalability & Long-Term Value

The DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX offers considerable scalability and long-term value through its modular design and compatibility with industrial communication protocols. Danfoss's product ecosystem allows for seamless integration with other Danfoss drives and automation components, facilitating system expansion. Furthermore, the drive is designed to support Industry 4.0 initiatives, with options for advanced connectivity that enable real-time monitoring, predictive maintenance, and integration with IIoT platforms. This ensures that the VFD remains a valuable asset in increasingly digitized industrial environments, contributing to operational efficiency and future-proofing investments.

Frequently Asked Questions (FAQs)

Q1: What are the primary benefits of using the Danfoss FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX VFD?

This VFD offers substantial energy savings by precisely matching motor speed to load requirements, significantly reducing electricity consumption compared to fixed-speed motor operation. It provides enhanced motor protection through advanced thermal monitoring and overload capabilities, extending equipment lifespan and minimizing downtime. The drive also delivers superior process control with accurate speed and torque regulation, leading to improved product quality and operational consistency.

Q2: How does the FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX ensure energy efficiency?

It achieves energy efficiency by dynamically adjusting motor output power to match the actual demand of the application, rather than running at full speed constantly. This variable speed operation, particularly effective for pumps and fans, can lead to energy savings of up to 50% or more in suitable applications. The VFD also features optimized control algorithms that minimize power losses during operation.

Q3: What types of motors are compatible with this Danfoss VFD?

The DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX is designed to control standard three-phase induction motors with high efficiency. It supports various control modes, including sensorless vector control, which allows it to manage asynchronous motors effectively without requiring motor-mounted encoders. Always ensure the motor's voltage and current ratings are within the VFD's specified output capabilities for safe operation.

Q4: Can this VFD be integrated into existing automation systems?

Yes, this VFD offers broad compatibility with various industrial automation systems through its support for multiple fieldbus communication protocols. Common options include Profibus, Modbus TCP, and DeviceNet, allowing seamless integration with PLCs and SCADA systems for centralized control and monitoring. Ensure the selected communication module matches your existing network infrastructure.

Q5: What are the typical installation requirements for this 200kW VFD?

Installation requires a stable 500V three-phase power supply with appropriate surge protection and disconnect devices. Adequate ventilation is crucial to prevent overheating; the VFD should be installed in a clean, dry environment with sufficient clearance around its enclosure. Proper grounding of the VFD and connected motor is mandatory for safety and EMC compliance.

Q6: How can I program the Danfoss FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX for a specific application?

Programming is typically done via the VFD's keypad, or more efficiently, using Danfoss's dedicated software tools like Danfoss Servis, connected via a programming cable. Key parameters to configure include motor data, desired speed reference sources, acceleration/deceleration ramps, and any specific I/O functions required for your application. A step-by-step setup wizard is often available for initial configuration.

Q7: What are common fault codes and how can I troubleshoot them?

Common fault codes, such as overcurrent (often indicated by codes like F2 or similar), overvoltage, or motor thermal overload, usually point to issues with the motor, load, or power supply. Refer to the VFD's user manual for a complete list of fault codes and their specific meanings. Troubleshooting involves checking wiring integrity, verifying load conditions, and ensuring motor health before resetting the VFD.

Q8: What is the IP rating of this specific VFD model?

The specific IP rating depends on the exact variant and any optional protective features. Standard FC 300 series drives often come with an IP21 rating for basic protection against solid objects and falling water. However, many industrial applications benefit from higher protection levels, with IP54 or IP66 enclosures being available as options to safeguard against dust and water ingress in harsher environments.

Q9: Does this VFD support closed-loop motor control?

Yes, the DANFOSS FC-302N200T5E20H2XGCXXXSXXXXAXBXCXXXXDX is capable of closed-loop vector control. This advanced mode requires feedback from a motor-mounted encoder to provide precise control over both speed and torque, even under dynamic load conditions. It is ideal for applications demanding the highest levels of accuracy and dynamic response.

Q10: What is the warranty period and after-sales support for this product?

Danfoss typically offers a standard warranty period for its industrial drives, which can vary by region and specific product registration, often around 18-24 months from the date of commissioning or 24 months from delivery. Comprehensive after-sales support, including technical assistance, spare parts availability, and service partnerships, is generally provided through Danfoss's global network to ensure long-term operational continuity.