Delta ASD-B3-3023-L Single Phase Servo Drive for Large Equipment Control

The Delta ASD-B3-3023-L single-phase servo drive represents a significant advancement in motion control for demanding industrial applications. Engineered for precision and robust performance, this drive offers enhanced responsiveness, superior accuracy, and advanced features that streamline operation and boost productivity. Its sophisticated control algorithms and high-speed communication capabilities make it an ideal choice for integrating into complex automated systems where reliability and efficiency are paramount. The ASD-B3-3023-L is designed to empower large equipment control with its 3.1 kHz bandwidth, 24-bit encoder resolution, and compatibility with motors running up to 6000 RPM, delivering exceptional dynamic performance.. This next-generation servo system builds upon the strengths of its predecessors, offering a compact design, improved stability, and user-friendly commissioning, making it a compelling solution for a wide array of industrial automation needs..

Product Specifications

| Specification          | Value                                             |

| :--------------------- | :------------------------------------------------ |

| Model                  | ASD-B3-3023-L                                     |

| Series                 | ASDA-B3                                           |

| Input Voltage          | 220 VAC, Single/Three Phase         |

| Output Power           | 3.0 kW                              |

| Output Current         | 19.4 Arms                               |

| Bandwidth              | 3.1 kHz                             |

| Encoder Resolution     | 24-bit                           |

| Max. Motor Speed       | 6000 RPM                     |

| Max. Torque            | 350%                                |

| Communication          | RS-485, EtherCAT, CANopen, DMCNet, E-Cam |

| Safety Function        | Safe Torque Off (STO) SIL2    |

| Cooling Method         | Fan Cooling                             |

| Input Modes            | Pulse Train (PT Mode), PR Mode, Analog Voltage, RS-485 |

Core Features & Market Positioning

The Delta ASD-B3-3023-L servo drive distinguishes itself in the competitive industrial automation market through several key features that translate into significant operational advantages. Its high responsiveness, characterized by a 3.1 kHz bandwidth and a 40% reduction in settling time compared to previous generations, enables faster cycle times and increased throughput on production lines.. The integration of 24-bit encoders across its motor range ensures exceptional positioning accuracy, crucial for high-precision tasks in industries like semiconductor manufacturing and medical device production.. Furthermore, the inclusion of advanced motion control functions such as auto-tuning, vibration suppression, system analysis, and gain adjustment simplifies commissioning and optimizes performance under varying load conditions, positioning the ASD-B3 series as a user-friendly yet powerful solution.. The embedded Safe Torque Off (STO) functionality, meeting SIL2 standards, enhances operational safety, a critical factor in modern industrial environments.. This combination of speed, precision, advanced features, and safety places the Delta ASD-B3-3023-L as a leading choice for applications demanding high-performance, reliable motion control.

Key Application Scenarios

The versatility and advanced capabilities of the Delta ASD-B3-3023-L servo drive make it exceptionally well-suited for a broad spectrum of demanding industrial applications. It is a prime candidate for sophisticated machinery in the machine tool industry, where precise positioning and high dynamic response are essential for cutting, grinding, and milling operations.. In the electronics and semiconductor sectors, its high accuracy and resolution support intricate assembly, pick-and-place, and inspection processes, contributing to higher yields and reduced defect rates.. Industrial robots benefit from the drive's fast settling times and smooth motion control, enabling more efficient and precise robotic movements for assembly, welding, and material handling.. Other significant application areas include printing and packaging machinery, where consistent speed and position control are vital for high-speed operations, as well as textile machinery, warehousing automation, and medical equipment, all of which require reliable and precise motion control for optimal performance and safety.. The drive's ability to handle single-phase input for models up to 1.5 kW, and its compatibility with a wide range of communication protocols like EtherCAT and CANopen, further enhance its applicability across diverse automation platforms..

Practical System Integration Guidance

Integrating the Delta ASD-B3-3023-L servo drive into existing or new systems requires careful attention to wiring, parameter configuration, and communication setup. The drive supports multiple input modes, including Pulse Train (PT) and Analog Voltage control, which are common for direct control from PLCs or motion controllers.. For pulse train control, typically, the pulse signal (P+) and direction signal (DIR) are connected to digital inputs, while common power for the pulse input is connected to a DC24V supply.. Analog voltage control for speed or torque involves connecting the analog voltage signal to dedicated input terminals, allowing for proportional control based on the input voltage level..

Communication interfaces such as RS-485, CANopen, and EtherCAT are available for higher-level network integration.. When using RS-485, standard Modbus RTU communication protocols can be employed.. For advanced applications requiring high-speed synchronization across multiple axes, EtherCAT offers superior performance with speeds up to 8 kHz..

Commissioning is significantly aided by Delta's ASDASoft GUI, which provides a user-friendly interface for configuration, parameter setting, and troubleshooting, thereby reducing setup time.. Essential wiring considerations include proper connection of power inputs (R, S, T) and ensuring that the main circuit and control circuit are correctly wired to prevent damage.. For specific wiring diagrams and detailed parameter settings, consulting the official ASDA-B3 Series User Manual is highly recommended..

Operation and Risk Mitigation

Operating the Delta ASD-B3-3023-L servo drive efficiently and safely involves understanding its operational modes and implementing appropriate risk mitigation strategies. The drive offers versatile control modes, including position, velocity, and torque control, selectable via parameter settings or communication commands.. Advanced features like auto-tuning simplify the process of optimizing motor performance for specific applications, automatically adjusting parameters to achieve desired stiffness and responsiveness..

Safety is a critical aspect, with the ASDA-B3 series featuring an embedded Safe Torque Off (STO) function with SIL2 rating.. STO disables the motor's torque, preventing unexpected movement during maintenance or emergency situations, thereby significantly reducing the risk of operator injury and equipment damage. It is crucial to ensure that the STO function is correctly wired and integrated into the overall safety system of the machine.

Troubleshooting common issues can be streamlined by understanding the alarm codes displayed on the drive. For instance, alarms related to encoder issues (e.g., AL064, AL073) may require checking encoder connections or parameters.. Over-regeneration alarms (e.g., AL085) might necessitate the use of a regenerative resistor with higher capacity.. Alarms indicating incorrect motor type (AL069) or parameter setting errors (AL207-AL217) require careful review of motor compatibility and parameter configurations.. For persistent issues or alarms not covered in the manual, contacting Delta technical support or a qualified distributor is advised..

Scalability & Long-Term Value

The Delta ASD-B3-3023-L servo drive is designed to offer significant long-term value through its scalability and compatibility with evolving industrial automation technologies. Its compatibility with previous Delta servo motor series, including B2, A3, and A2 motors, provides flexibility for upgrades and replacements, protecting existing investments.. The drive's support for various high-speed communication protocols like EtherCAT and CANopen ensures seamless integration into modern industrial networks and supervisory control systems, facilitating its adoption in Industry 4.0 initiatives and IIoT (Industrial Internet of Things) deployments..

This interoperability allows for the creation of scalable automation architectures, where multiple drives can be networked together for coordinated multi-axis control. The ASDA-B3 series can support up to 65,536 axes when using protocols like EtherCAT, offering immense potential for system expansion.. Furthermore, Delta's commitment to continuous development, evidenced by the ASDA-B3 series representing a leap forward in performance and features, suggests ongoing support and potential for future advancements, ensuring the drive remains a relevant and valuable component in an organization's automation strategy for years to come. The availability of CAD files and detailed documentation also simplifies long-term maintenance and system modification..

Frequently Asked Questions (FAQs)

1. What are the key advantages of the Delta ASD-B3-3023-L servo drive?

The Delta ASD-B3-3023-L offers superior responsiveness with a 3.1 kHz bandwidth and a 40% faster settling time. Its 24-bit encoder ensures high precision, critical for demanding applications.

This drive integrates advanced features like auto-tuning and vibration suppression, simplifying setup and optimizing performance. It also includes an embedded Safe Torque Off (STO) function for enhanced operational safety.

Its compact design, energy efficiency, and compatibility with various communication protocols make it a versatile and cost-effective solution for modern industrial automation.

2. What types of applications is the Delta ASD-B3-3023-L servo drive best suited for?

This servo drive excels in high-precision applications such as machine tools, semiconductor manufacturing, and electronics assembly. Its dynamic performance is ideal for industrial robots and automated production lines.

The drive is also highly effective in packaging, printing, textile machinery, and warehousing systems requiring accurate speed and position control. Its robustness makes it suitable for demanding environments.

The ASD-B3-3023-L’s versatility allows it to be integrated into specialized equipment for medical devices and other industries where precision and reliability are paramount.

3. What are the main technical specifications of the Delta ASD-B3-3023-L?

The ASD-B3-3023-L is a 3.0 kW servo drive operating on a 220 VAC single/three-phase input. It features a 3.1 kHz bandwidth and 19.4 Arms output current.

It utilizes 24-bit encoder resolution for precise motion control and supports motors with speeds up to 6000 RPM and 350% maximum torque. Key communication options include RS-485, EtherCAT, and CANopen.

This model incorporates fan cooling for thermal management and supports PT Mode Pulse Input, PR Mode, RS-485, and Analog Voltage control methods.

4. How does the Delta ASD-B3-3023-L compare to previous Delta servo drive series like the ASDA-B2?

The ASDA-B3 series, including the ASD-B3-3023-L, offers a significantly faster response time and quicker settling times compared to the B2 series. Its bandwidth is increased to 3.1 kHz from 1 kHz.

It features higher encoder resolution (24-bit) and supports higher motor speeds up to 6000 RPM, providing enhanced precision and dynamic capability. The B3 series also boasts advanced control algorithms and user-friendly features like auto-tuning.

Physically, the B3 drives and motors are more compact, reducing installation space requirements by up to 20% for drives and 31% for motors compared to the B2 models.

5. What are the communication options available with the Delta ASD-B3-3023-L?

The Delta ASD-B3-3023-L supports a range of communication protocols for flexible system integration. It includes standard industrial interfaces like RS-485 for Modbus communication.

For higher-speed networking, it is compatible with EtherCAT, enabling real-time communication up to 8 kHz, and CANopen for networked control systems.

Additional options may include DMCNet and E-Cam, allowing for diverse connectivity and integration into various automation architectures.

6. Does the Delta ASD-B3-3023-L include safety features?

Yes, the Delta ASD-B3-3023-L servo drive is equipped with an embedded Safe Torque Off (STO) function. This safety feature is rated to Safety Integrity Level 2 (SIL2).

The STO function is crucial for preventing unexpected motor movement during maintenance or emergency situations, thereby enhancing operator safety and reducing the risk of accidents.

Proper integration of the STO circuit into the machine's overall safety system is essential to leverage this critical safety feature effectively.

7. What are some common troubleshooting steps for the Delta ASD-B3-3023-L?

When encountering issues, first check the drive's display for alarm codes. For example, encoder-related alarms might require verifying encoder connections and parameters.

If an alarm indicates excessive regeneration, ensure a suitable regenerative resistor is installed or consider one with higher capacity. Check input voltage levels against specifications to rule out power supply issues.

For persistent problems, review the user manual for specific alarm code resolutions or contact Delta technical support for expert assistance. Always ensure proper wiring and parameter settings are verified.

8. Can the Delta ASD-B3-3023-L be used with existing Delta servo motors?

The ASDA-B3 series drives, including the ASD-B3-3023-L, are designed to be compatible with previous Delta servo motor series. This includes compatibility with B2, A3, and A2 motors.

This backward compatibility allows for easier upgrades from older Delta servo systems to the newer, higher-performance ASDA-B3 platform. It helps protect existing investments in motors and related infrastructure.

When integrating with older motors, it's advisable to consult the drive's manual to confirm specific compatibility requirements and optimal parameter settings for each motor type.

9. What are the physical dimensions and mounting considerations for the ASD-B3-3023-L?

The ASDA-B3 series drives are designed to be compact, with dimensions reduced compared to previous generations, typically requiring less space in control cabinets. Specific dimensional drawings are available in the product documentation.

These drives are typically designed for panel mounting. Ensure adequate ventilation around the drive to facilitate effective fan cooling and prevent overheating, as indicated by the fan cooling specification.

Proper grounding and wiring practices are essential during installation to ensure safe and reliable operation, as detailed in the user manual.

10. What software is used for configuration and commissioning of the Delta ASD-B3-3023-L?

Delta provides dedicated software for configuring and commissioning the ASDA-B3 series servo drives. The primary tool is the ASDASoft GUI.

This software offers a user-friendly interface for setting parameters, performing auto-tuning, analyzing system performance, and troubleshooting. Its intuitive design aims to shorten commissioning and setup times.

The ASDASoft software can be downloaded from Delta's official website or support portals, ensuring users have access to the latest version for optimal drive operation.