Siemens 1FL6024-2AF21-1LH1 V90 High Speed Small Power Servo Motor

The Siemens 1FL6024-2AF21-1LH1 V90 is a high-performance, low-power servo motor designed for precision motion control applications. This motor boasts a compact frame size, enabling integration into space-constrained machinery. Its robust construction ensures reliability in demanding industrial environments, while its advanced control capabilities deliver exceptional dynamic response and smooth operation. The V90 series servo motors are engineered for efficiency and precision, making them ideal for a wide range of automation tasks.

Product Specifications

| Parameter            | Value                      |

| :------------------- | :------------------------- |

| Motor Type           | Servo Motor                |

| Series               | V90                        |

| Model Number         | 1FL6024-2AF21-1LH1         |

| Frame Size           | 24                         |

| Rated Voltage        | 200V                       |

| Rated Speed          | 6000 rpm                   |

| Rated Power          | 0.2 kW                     |

| Rated Torque         | 0.64 Nm                    |

| Peak Torque          | 1.91 Nm                    |

| IP Protection Rating | IP65                       |

| Encoder Type         | Incremental Encoder 2500 S/R |

| Shaft Type           | With keyway                |

| Insulation Class     | F                          |

Core Features & Market Positioning

The Siemens 1FL6024-2AF21-1LH1 V90 servo motor distinguishes itself through its superior torque density and rapid response times, crucial for high-speed, dynamic applications. Its integrated design, particularly the compact frame size (24), facilitates easier machine integration without compromising performance. This motor is positioned as a cost-effective yet high-quality solution for automation engineers seeking reliable and precise motion control. Compared to older generations or less specialized motors, the V90 offers enhanced efficiency and reduced system footprint, aligning with modern industrial automation trends focused on miniaturization and energy savings. Its IP65 rating signifies robust protection against dust and water ingress, ensuring extended operational life in harsh factory conditions.

Key Application Scenarios

This Siemens V90 servo motor is exceptionally well-suited for a diverse array of industrial automation tasks requiring precise and rapid movements. Common applications include its use in pick-and-place machines, where its agility allows for quick and accurate object manipulation. It is also a staple in packaging machinery, contributing to high-throughput assembly and sealing processes. Furthermore, the 1FL6024-2AF21-1LH1 finds utility in the textile industry for high-speed weaving or printing equipment, and in the electronics manufacturing sector for intricate assembly robots and automated test stations. Its 200V operating voltage and 0.2 kW power rating make it particularly effective in applications where space is limited, but high dynamic performance is still paramount.

Practical System Integration Guidance

Integrating the Siemens 1FL6024-2AF21-1LH1 V90 servo motor into an automation system typically involves connecting it to a compatible Siemens SINAMICS V90 servo drive. The motor features a multi-pin connector for power and encoder feedback. Ensure the power supply matches the motor's rated voltage (200V) and that the drive is configured correctly for the motor's parameters, including rated speed, torque, and encoder resolution (2500 S/R incremental encoder). Proper cable management is essential; use shielded cables for both power and encoder signals to prevent electromagnetic interference, especially in noisy industrial environments. Commissioning usually involves tuning the drive's control loops (P, I, D gains) for optimal performance, often facilitated by the drive's built-in auto-tuning functions accessible via the operator panel or engineering software.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6024-2AF21-1LH1 V90 servo motor necessitates adherence to established safety protocols. Always ensure that power is disconnected before performing any wiring or maintenance. During operation, the motor can reach high speeds and generate significant torque; ensure all guards and safety interlocks are in place and functional to prevent personnel injury. Overheating is a potential issue if the motor is consistently operated beyond its rated torque or in excessively high ambient temperatures; monitor motor temperature via the drive if possible. Common fault codes from the associated SINAMICS V90 drive, such as overcurrent (F0001) or overvoltage (F0002), typically indicate issues with the power supply, motor load, or drive configuration and require prompt investigation. Referencing the SINAMICS V90 drive manual is crucial for detailed fault code interpretation and troubleshooting.

Scalability & Long-Term Value

The Siemens 1FL6024-2AF21-1LH1 V90 servo motor offers excellent scalability within the Siemens automation ecosystem. Its compatibility with the SINAMICS V90 drives allows for straightforward integration into larger automation projects that might employ multiple V90 drives or even higher-end SINAMICS drives for different applications. This modularity enables easy expansion of automated processes. For those looking to leverage Industry 4.0 capabilities, the SINAMICS V90 drives can often be integrated with industrial communication protocols like PROFINET or PROFIBUS, allowing for seamless data exchange with PLCs and supervisory control systems. This connectivity facilitates advanced diagnostics, remote monitoring, and predictive maintenance, enhancing the long-term value and operational efficiency of the installed base.

Frequently Asked Questions

What are the main advantages of the Siemens 1FL6024-2AF21-1LH1 V90?

This servo motor offers high dynamic response and precision. Its compact frame size simplifies integration into tight spaces. The motor provides excellent torque density for its power rating.

It features robust construction for demanding industrial environments. The V90 series is known for its efficiency and smooth operation. Its IP65 rating ensures protection against dust and water.

The 1FL6024-2AF21-1LH1 excels in applications requiring quick acceleration and deceleration. It is designed for reliable, long-term performance.

What are the key technical specifications of this V90 servo motor?

The motor is model 1FL6024-2AF21-1LH1, part of the V90 series. It has a frame size of 24 and operates at a rated voltage of 200V. Its rated speed is 6000 rpm.

The rated power output is 0.2 kW, with a rated torque of 0.64 Nm and a peak torque of 1.91 Nm. It is equipped with a 2500 S/R incremental encoder and has an IP65 protection rating.

The insulation class is F, and the shaft features a keyway for secure coupling. This combination of specs makes it suitable for precise motion control.

What types of applications is the Siemens 1FL6024-2AF21-1LH1 best suited for?

It is ideal for high-speed pick-and-place operations in manufacturing. The motor is also excellent for precise control in packaging machinery.

It can be used in textile machinery for complex movements. Electronics assembly robots and automated test equipment benefit from its accuracy.

The 1FL6024-2AF21-1LH1 is well-suited for any automation task requiring fast, accurate, and repeatable motion within its power and voltage parameters.

How do I connect the Siemens 1FL6024-2AF21-1LH1 to its drive?

Connect the motor's power and encoder cables to the corresponding ports on a compatible SINAMICS V90 servo drive. Ensure the drive is set to match the motor's specifications, like voltage and encoder type.

Use shielded cables for both power and encoder signals to prevent electrical noise. This is crucial for maintaining signal integrity and ensuring reliable operation in industrial settings.

Verify all connections are secure before powering up the system. Consult the SINAMICS V90 drive manual for specific wiring diagrams and connector pinouts.

What is involved in commissioning the Siemens V90 servo motor system?

Commissioning typically involves configuring the SINAMICS V90 drive to recognize the 1FL6024-2AF21-1LH1 motor's parameters. This includes setting rated speed, current limits, and encoder resolution.

The process often includes motor tuning, where the drive's control loop gains (P, I, D) are adjusted for optimal performance. Many V90 drives offer auto-tuning features to simplify this step.

Test the motor's motion in both open and closed-loop modes. Verify that the motor achieves the commanded speeds and positions accurately and smoothly.

What are common troubleshooting issues with this servo motor?

Overheating can occur if the motor is overloaded or in a high ambient temperature environment. Ensure proper cooling and avoid exceeding rated torque.

Communication errors between the drive and motor, indicated by specific fault codes, often point to faulty cabling or connector issues. Check for damaged wires or loose connections.

The motor may exhibit jerky movements or poor positional accuracy if the control loop tuning is not optimized. Re-tuning the drive parameters can resolve this.

Can this motor be used in wet or dusty environments?

Yes, the Siemens 1FL6024-2AF21-1LH1 has an IP65 protection rating. This means it is dust-tight and protected against water jets.

This rating makes it suitable for use in many industrial settings where exposure to environmental contaminants is a concern. It ensures reliable operation even in challenging conditions.

However, avoid direct immersion in water or high-pressure washing. Always refer to the specific application guidelines for IP-rated equipment.

What is the power rating and speed capability of this motor?

The Siemens 1FL6024-2AF21-1LH1 V90 servo motor has a rated power of 0.2 kW. It is capable of achieving a rated speed of 6000 rpm.

This combination makes it suitable for applications requiring high-speed operation and moderate torque. Its power and speed are optimized for dynamic performance in its class.

The motor also offers a peak torque of 1.91 Nm, allowing it to handle transient load demands effectively.

How does this motor integrate with Siemens automation platforms?

The 1FL6024-2AF21-1LH1 is designed to work seamlessly with Siemens SINAMICS V90 servo drives. This pairing ensures optimal performance and easy setup.

For advanced integration, the V90 drives support industrial communication protocols like PROFINET. This allows for data exchange with Siemens PLCs and SCADA systems.

This integration facilitates enhanced diagnostics, remote monitoring, and connection to IIoT platforms for predictive maintenance.

What are the implications of the IP65 rating for this motor?

An IP65 rating signifies that the motor is protected against ingress of dust. It is also protected against low-pressure jets of water from any direction.

This makes the 1FL6024-2AF21-1LH1 suitable for installation in areas prone to dust accumulation or occasional washdowns. It enhances durability in challenging factory floors.

Always ensure that cable glands and connectors are also properly sealed to maintain the overall system's environmental protection.