Siemens 1FL6061-1AC61-2AG1 High Power Servo Motor
The Siemens 1FL6061-1AC61-2AG1 is a high-power servo motor designed for demanding industrial automation applications, offering exceptional performance, reliability, and precision. Its key advantages include high torque density, precise motion control capabilities, and robust construction for continuous operation. Critical technical parameters include its nominal power rating, rated speed, and frame size, ensuring it meets the rigorous demands of modern manufacturing environments. This motor excels in applications requiring dynamic acceleration and deceleration, coupled with the accuracy needed for complex positioning tasks.
Product Specifications
| Parameter | Specification |
| :-------------------- | :------------------------------------------- |
| Motor Type | Synchronous Motor |
| Nominal Power | 4.0 kW |
| Rated Speed | 2000 rpm |
| Rated Torque | 19.1 Nm |
| Peak Torque | 57.3 Nm |
| Rated Current | 13.6 A |
| Peak Current | 40.8 A |
| Inertia | 0.00255 kgm² |
| Frame Size | 60 |
| Insulation Class | F |
| Protection Class | IP65 |
| Shaft Diameter | 22 mm |
| Encoder Type | Multi-turn absolute encoder |
| Connection Type | Plug-in connector |
| Voltage | 400V |
| Manufacturer | Siemens |
| Series | SIMOTICS 1FL6 |
Core Features & Market Positioning
The Siemens 1FL6061-1AC61-2AG1 stands out in the high-power servo motor market due to its superior torque-to-inertia ratio, enabling rapid dynamic responses crucial for high-throughput automation. Its integrated multi-turn absolute encoder provides precise position feedback without the need for battery backup, simplifying commissioning and enhancing operational reliability. Siemens' reputation for robust engineering and seamless integration within its TIA Portal ecosystem further solidifies the 1FL6 series' position as a preferred choice for advanced motion control solutions. This motor is engineered for applications demanding both high power output and exacting positional accuracy, differentiating it from less capable alternatives.
Key Application Scenarios
This high-power servo motor is ideally suited for a wide array of demanding industrial applications. It finds significant use in automated manufacturing lines, particularly in packaging machinery where precise, high-speed movements are essential for efficiency. Robotic systems, especially those requiring significant payload handling and dynamic manipulation, benefit greatly from the motor's power and responsiveness. Furthermore, it is an excellent choice for CNC machining centers and other precision motion control systems where accurate path following and rapid tool changes are critical for productivity and workpiece quality. Its suitability extends to material handling systems and automated assembly processes that necessitate robust and reliable motion control.
Practical System Integration Guidance
Integrating the Siemens 1FL6061-1AC61-2AG1 into an automation system requires careful consideration of its power and control requirements. It is designed to be paired with Siemens SINAMICS servo drives, such as the S120 or V90 series, ensuring optimal performance and simplified parameterization within the TIA Portal environment. Proper wiring is paramount; the motor features a plug-in connector for power and encoder feedback, minimizing installation time and potential wiring errors. Ensure that the selected drive has a power and current rating that comfortably exceeds the motor's nominal and peak requirements to prevent overloads. Consult the drive's manual for specific connection diagrams and recommended encoder settings to achieve precise control.
Operation and Risk Mitigation
Operating the Siemens 1FL6061-1AC61-2AG1 demands adherence to safety protocols and an understanding of potential operational risks. Ensure the motor and its connected drive are properly grounded to prevent electrical hazards. Overheating is a primary concern; always operate within the specified temperature limits and ensure adequate ventilation. Fault codes displayed by the connected SINAMICS drive provide critical diagnostic information for troubleshooting. Common issues can arise from incorrect parameter settings in the drive, inadequate power supply, or mechanical binding in the driven system. Regularly inspect connections and listen for unusual noises to preemptively address potential failures.
Scalability & Long-Term Value
The Siemens 1FL6061-1AC61-2AG1 offers significant long-term value through its compatibility and integration capabilities. As part of the broader SIMOTICS portfolio, it seamlessly integrates with Siemens' automation platforms, including the TIA Portal, facilitating system expansion and upgrades. Its robust design ensures longevity, reducing lifecycle costs. For companies investing in Industry 4.0 initiatives, this motor can be readily integrated into IIoT frameworks via compatible SINAMICS drives, enabling data acquisition for predictive maintenance and performance optimization. This inherent scalability ensures that automation investments remain relevant and adaptable to future production needs.
Frequently Asked Questions
What is the maximum continuous torque of the Siemens 1FL6061-1AC61-2AG1?
The motor's rated torque indicates its maximum continuous output. This specific model provides a rated torque of 19.1 Nm. This value is critical for applications where the load remains constant during operation. It ensures the motor can sustain this torque without overheating or suffering premature wear.
Sustained operation at this torque level is a testament to the motor's robust design and thermal management capabilities. Proper drive sizing and cooling are essential to maintain this performance consistently over extended periods. Always consider environmental factors that might affect thermal dissipation.
Understanding this rated torque allows engineers to accurately size the motor for specific continuous load requirements. It directly impacts machine throughput and reliability in demanding production cycles. This specification is a key differentiator for high-performance applications.
How does the encoder on the Siemens 1FL6061-1AC61-2AG1 ensure precise positioning?
This servo motor features a multi-turn absolute encoder. This technology provides highly accurate position feedback without requiring homing cycles on startup. It registers not only the position within a single revolution but also the number of full revolutions made by the shaft.
The absolute nature of the encoder means that even after a power loss, the motor retains its position information. This eliminates the need for battery backup, simplifying installation and maintenance. It provides precise positional data in real-time to the servo drive for closed-loop control.
With a resolution that allows for very fine increments of movement, the encoder ensures that the motor can achieve and maintain extremely tight positional tolerances. This is vital for applications requiring sub-millimeter accuracy, such as pick-and-place operations or precise machining.
What are the typical applications for a 4.0 kW servo motor like the 1FL6061-1AC61-2AG1?
High-power servo motors are used in demanding automation tasks. This 4.0 kW model is well-suited for driving robots with significant payloads and high-speed requirements. It is also ideal for large-scale packaging machinery, enabling rapid and precise movements of product and materials.
Applications involving heavy material handling or large conveyors can benefit from this motor's robust torque output. In CNC machining, it can be used for powerful spindle drives or high-torque axis movements where rapid acceleration is crucial for cycle times.
It's also applicable in industries requiring precise, high-force linear actuation, such as in automated assembly lines or advanced press systems. The combination of power and control makes it versatile for many complex industrial automation scenarios.
