DANFOSS iC2-30FA3N04-15A5E20F4+ACBC 7.5kW 15.5A 3AC 480V iC2-30 Drive

The DANFOSS iC2-30FA3N04-15A5E20F4+ACBC is a robust 7.5kW, 15.5A, 3-phase, 480V variable frequency drive (VFD) engineered for demanding industrial applications. This iC2-30 Drive excels in providing precise motor control, energy efficiency, and enhanced system reliability, making it a superior choice for various automation and process control needs. Its advanced features, including integrated braking and robust protection mechanisms, ensure optimal performance and longevity in challenging environments.

Product Specifications

| Parameter              | Value                                     |

| :--------------------- | :---------------------------------------- |

| Model Number           | iC2-30FA3N04-15A5E20F4+ACBC               |

| Power Rating           | 7.5 kW                                    |

| Rated Current          | 15.5 A                                    |

| Input Voltage          | 3 AC 480 V                                |

| Output Frequency Range | 0-500 Hz                                  |

| Enclosure Type         | IP20                                      |

| Ambient Temperature    | -10°C to 50°C                             |

| Mounting               | Wall or panel mount                       |

| Braking Unit           | Integrated                                |

Core Features & Market Positioning

The DANFOSS iC2-30FA3N04-15A5E20F4+ACBC distinguishes itself through its compact design, high overload capacity, and comprehensive motor control algorithms. It offers multiple control modes, including V/f, advanced V/f, and vector control, allowing for optimal performance with a wide range of AC motors. Its integrated braking chopper provides efficient deceleration and holding torque, crucial for applications involving elevated loads or frequent stopping. The drive's robust construction and advanced thermal management ensure reliable operation even under continuous heavy-duty cycles, positioning it as a cost-effective and dependable solution for modern industrial automation.

Key Application Scenarios

This iC2-30 Drive is ideally suited for a broad spectrum of industrial applications requiring precise speed and torque control. Common use cases include pump and fan control in HVAC systems, conveyor belt management in material handling, and process automation in manufacturing. Its ability to handle significant overloads makes it suitable for applications with dynamic load profiles, such as mixers, extruders, and machine tools. The DANFOSS iC2-30FA3N04-15A5E20F4+ACBC also finds application in general-purpose machinery where energy savings and enhanced operational efficiency are paramount.

Practical System Integration Guidance

Integrating the DANFOSS iC2-30FA3N04-15A5E20F4+ACBC involves careful wiring and parameter configuration. Ensure the power supply is properly isolated and that all grounding requirements are met according to local electrical codes. The drive supports various communication protocols, allowing seamless integration into existing SCADA or PLC systems. Basic setup typically involves configuring motor parameters, setting ramp times, and defining input/output signal assignments. For advanced control, utilizing the drive's vector control capabilities will require more detailed motor data entry and tuning.

Operation and Risk Mitigation

Operating the iC2-30 Drive requires adherence to safety protocols. Always ensure power is disconnected before performing any wiring or maintenance. Common troubleshooting involves checking for overload faults (often indicated by error codes like 'OC') or undervoltage conditions ('UV'). Understanding the drive's fault history and diagnostic menus is critical for prompt issue resolution. Regular inspection of connections and ensuring adequate ventilation will prevent overheating and extend the drive's operational life, thereby mitigating potential risks of system downtime.

Scalability & Long-Term Value

The DANFOSS iC2-30FA3N04-15A5E20F4+ACBC offers significant long-term value through its robust design and compatibility with Danfoss's broader ecosystem. Its modular design and support for various communication options facilitate future system upgrades and integration with Industrial Internet of Things (IIoT) platforms for advanced monitoring and analytics. This scalability ensures that the drive can adapt to evolving industrial demands, providing a reliable foundation for smart manufacturing initiatives and contributing to sustained operational efficiency and cost savings over its lifespan.

Frequently Asked Questions

What are the primary benefits of using the DANFOSS iC2-30FA3N04-15A5E20F4+ACBC?

This drive offers superior motor control precision and energy efficiency. Its robust design ensures high reliability and a long operational lifespan.

It features an integrated braking unit for effective deceleration. The drive is built to withstand demanding industrial environments.

The iC2-30FA3N04-15A5E20F4+ACBC provides advanced protection features. It enables seamless integration into automated systems.

What type of motors can be controlled by the DANFOSS iC2-30FA3N04-15A5E20F4+ACBC drive?

The drive is designed to control standard three-phase AC induction motors. It supports multiple control methods for optimal performance.

It is also capable of controlling permanent magnet synchronous motors. This allows for higher efficiency in specific applications.

The specific motor parameters must be accurately entered into the drive for best results. This includes nominal voltage, current, and speed.

How does the integrated braking unit function on the iC2-30 Drive?

The integrated braking unit allows for rapid and controlled deceleration of motor loads. It dissipates braking energy as heat.

This unit is crucial for applications where loads need to be stopped quickly or held in place. It prevents over-voltage faults during deceleration.

Braking resistors are often required to handle the dissipated energy. The drive's parameters must be configured to utilize this function.

What are common applications for the DANFOSS iC2-30FA3N04-15A5E20F4+ACBC?

This drive is excellent for pump and fan control in HVAC systems. It is also widely used in material handling systems like conveyors.

Manufacturing processes often benefit from its precise motor speed regulation. Applications include mixers and extruders.

General machinery requiring variable speed and torque control are also suitable. Its overload capacity is a key advantage.

Can the iC2-30FA3N04-15A5E20F4+ACBC drive be networked with other industrial equipment?

Yes, the drive supports various fieldbus communication protocols. This enables integration with PLCs and SCADA systems.

Common protocols include Modbus, Profibus, and EtherNet/IP. Consult the manual for specific options.

This networking capability is essential for modern automation and IIoT integration. It allows for remote monitoring and control.

What are the typical installation considerations for this iC2-30 Drive?

Ensure proper ventilation to prevent overheating. The drive requires a clean, dry environment.

Mount the drive securely on a stable surface, either wall or panel mounted. Follow wiring diagrams precisely.

Always disconnect power before performing any electrical connections. Adhere to all local electrical codes.

How can energy efficiency be optimized with the DANFOSS iC2-30FA3N04-15A5E20F4+ACBC?

By using the variable speed control to match motor output to the actual load demand. This reduces energy consumption significantly.

Utilize the drive's energy-saving functions and modes. Advanced V/f control can also contribute to savings.

Proper motor selection and drive parameter tuning are crucial. Over-sizing motors negates some of the benefits.

What safety precautions should be observed when operating this drive?

Always ensure the motor and drive are properly grounded. Follow lockout/tagout procedures during maintenance.

Never work on the drive while it is powered on. Educate personnel on hazard awareness.

Understand the drive's fault codes and emergency stop functions. Ensure all safety guards are in place.

What is the IP rating of the DANFOSS iC2-30FA3N04-15A5E20F4+ACBC drive?

The drive has an IP20 enclosure rating. This means it is protected against solid objects larger than 12.5mm.

It is not protected against water ingress. Therefore, it should be installed in a clean, dry environment.

For dusty or wet applications, an external enclosure or different drive model may be necessary. Consider the operating environment carefully.

Where can I find the user manual or technical documentation for this specific drive model?

The official Danfoss website is the primary source for all documentation. Search for the exact model number.

User manuals and quick start guides are typically available in PDF format. These documents contain detailed wiring, setup, and troubleshooting information.

Always refer to the latest version of the manual for the most accurate and up-to-date information. This ensures correct installation and operation.