Siemens 1FL6096-1AC61-2AA1 Standard Servo Motor

The Siemens 1FL6096-1AC61-2AA1 is a high-performance standard servo motor designed for demanding industrial automation tasks. Boasting an impressive torque density and precision control, this motor is engineered for reliability and efficiency. Its robust construction ensures longevity even in harsh operating environments, making it a cornerstone for sophisticated motion control applications. Key technical parameters include a rated torque of 9.6 Nm, a maximum speed of 6000 rpm, and a motor type of permanent magnet synchronous motor (PMSM). The 1FL6096-1AC61-2AA1 operates with a nominal voltage of 400V and features an encoder for precise feedback, ensuring seamless integration into complex automation systems.

Product Specifications

| Parameter             | Value                 |

| :-------------------- | :-------------------- |

| Motor Type            | Permanent Magnet Synchronous Motor (PMSM) |

| Rated Torque          | 9.6 Nm                |

| Maximum Speed         | 6000 rpm              |

| Nominal Voltage       | 400 V                 |

| Encoder Type          | Incremental Encoder   |

| Shaft Diameter        | 22 mm                 |

| Flange Size           | 100 mm                |

| Protection Class      | IP65                  |

| Insulation Class      | F                     |

| Weight                | 5.5 kg                |

Core Features & Market Positioning

The Siemens 1FL6096-1AC61-2AA1 stands out in the competitive servo motor market due to its exceptional torque-to-inertia ratio, enabling rapid acceleration and deceleration crucial for high-cycle applications. Its design prioritizes energy efficiency, contributing to reduced operational costs. As part of Siemens' comprehensive SINAMICS drive system, this servo motor offers unparalleled integration capabilities, simplifying system design and commissioning for engineers. The inherent precision and dynamic performance position it as a premium solution for industries requiring meticulous motion control, differentiating it from more generalized motor offerings.

Key Application Scenarios

This servo motor excels in a variety of demanding industrial applications. It is a preferred choice for robotic arm articulation, where precise and rapid movements are paramount for assembly and pick-and-place operations. In machine tool manufacturing, the Siemens 1FL6096-1AC61-2AA1 drives spindles and axes, delivering the accuracy needed for high-precision machining. It is also widely adopted in packaging machinery for high-speed, synchronized movements of conveyors and actuators, as well as in the textile industry for intricate fabric handling. Furthermore, its suitability extends to material handling systems and automated guided vehicles (AGVs) requiring dynamic and controlled locomotion.

Practical System Integration Guidance

Integrating the Siemens 1FL6096-1AC61-2AA1 into an automation system typically involves connecting it to a compatible SINAMICS servo drive, such as the S210 or S120. Proper wiring is critical; ensure the power cable and encoder feedback cable are securely connected according to the drive and motor documentation. Use shielded cables to minimize electromagnetic interference, especially in environments with high electrical noise. For commissioning, parameterization via the SINAMICS drive's engineering tools (e.g., Startdrive within TIA Portal) is essential. This process involves setting motor data, control modes, and safety functions to match the application's specific requirements, ensuring optimal performance and safety.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6096-1AC61-2AA1 requires adherence to established industrial safety standards and proper commissioning procedures. Always ensure that emergency stop functions are correctly implemented and tested. During operation, monitor motor temperature and vibration levels to preempt potential issues; the integrated encoder provides valuable feedback for diagnostics. Common fault codes, such as those related to overcurrent or encoder errors, should be addressed promptly by consulting the SINAMICS drive's error list and performing necessary checks on connections and motor parameters. Regular maintenance, including cleaning and inspection of connections, helps mitigate operational risks and ensures consistent performance.

Scalability & Long-Term Value

The Siemens 1FL6096-1AC61-2AA1 offers significant long-term value through its compatibility with the broader Siemens automation ecosystem. It seamlessly integrates with various SINAMICS drives, allowing for flexible system design and easy scaling of automation solutions. For future upgrades or expansion, the modular nature of SINAMICS drives and the standardization of the 1FL6 series facilitate the addition of more axes or more powerful motors without complete system overhauls. Furthermore, its integration capabilities extend to digital solutions and the Industrial Internet of Things (IIoT), enabling predictive maintenance and remote monitoring, thereby enhancing operational efficiency and maximizing the return on investment.

Frequently Asked Questions (FAQs)

1. What is the primary advantage of the Siemens 1FL6096-1AC61-2AA1 servo motor?

This motor offers superior torque density. It delivers high torque in a compact size for dynamic motion control.

Its robust design ensures excellent reliability in demanding industrial environments. This reduces downtime and maintenance needs.

The motor is highly efficient, contributing to lower energy consumption and operational costs over its lifespan.

2. How does the encoder on the 1FL6096-1AC61-2AA1 facilitate precision control?

The integrated encoder provides high-resolution position feedback. This allows for exact control of motor speed and position.

This precise feedback is crucial for applications requiring sub-millimeter accuracy and repeatability.

Real-time data from the encoder enables advanced control loops for smooth operation and reduced vibration.

3. What types of industrial drives are compatible with the Siemens 1FL6096-1AC61-2AA1?

This servo motor is primarily designed for integration with Siemens SINAMICS servo drives.

Compatible drive families include SINAMICS S210 and SINAMICS S120 units.

Ensure the selected drive's power and control capabilities match the motor's specifications for optimal performance.

4. What are the typical applications for this Siemens servo motor?

It is ideal for robotic systems requiring rapid and precise arm movements. This includes assembly and packaging lines.

The motor is well-suited for high-accuracy machining in CNC equipment and machine tools.

Other applications include material handling, automated guided vehicles (AGVs), and complex textile machinery.

5. What is the significance of the IP65 protection class for this motor?

The IP65 rating means the motor is protected against dust ingress. It is also shielded from low-pressure water jets.

This makes the 1FL6096-1AC61-2AA1 suitable for installation in washdown environments or dusty factory floors.

Operators can confidently use this motor in challenging conditions without compromising its functionality.

6. What are the benefits of using a PMSM like the 1FL6096-1AC61-2AA1?

PMSMs offer higher efficiency and power density compared to induction motors. This leads to better performance in a smaller footprint.

They provide smoother operation and better torque control characteristics. This is vital for dynamic applications.

The permanent magnets contribute to lower rotor losses, enhancing overall energy savings.

7. How is the Siemens 1FL6096-1AC61-2AA1 commissioned into a system?

Commissioning typically involves connecting the motor to a compatible SINAMICS drive. Then, parameterization is done via TIA Portal or SINAMICS commissioning tools.

Essential steps include configuring motor data, setting up control loops, and defining safety functions based on application needs.

Thorough testing of all motion profiles and emergency stop functions is critical after initial setup.

8. What maintenance is recommended for this servo motor?

Regular inspection of electrical connections and cabling is advised. Ensure they are clean and securely fastened.

Monitor motor operating temperatures and vibration levels for any anomalies. This can indicate potential issues.

Keep the motor exterior clean, especially the ventilation openings if applicable, to prevent overheating.

9. Can this motor be integrated with IIoT solutions for monitoring?

Yes, its integration with SINAMICS drives allows for data acquisition. This data can be fed into IIoT platforms for monitoring and analysis.

Features like remote diagnostics and predictive maintenance are enabled through such integrations. This enhances operational insights.

Siemens offers various solutions within its Digital Enterprise portfolio to leverage this connectivity.

10. What is the rated torque and maximum speed of this motor?

The Siemens 1FL6096-1AC61-2AA1 has a rated torque of 9.6 Nm. This indicates its continuous power output capability.

Its maximum speed can reach up to 6000 rpm. This allows for very fast operational cycles.

The combination of high torque and speed makes it suitable for dynamic and demanding automation tasks.