Siemens 1FL6024-2AF21-1AG1 V90 High Dynamic Small Power Servo Motor

The Siemens 1FL6024-2AF21-1AG1 V90 High Dynamic Small Power Servo Motor represents a significant advancement in motion control for demanding industrial applications. This motor is engineered for precision, efficiency, and robust performance, making it an ideal choice for tasks requiring rapid acceleration, high accuracy, and reliable operation. Its compact design belies its impressive capabilities, delivering up to 1.0 kW of power with excellent dynamic response. Key technical specifications include a nominal voltage of 400V, a rated speed of 4500 rpm, and an IP65 degree of protection, ensuring suitability for harsh environments. The integrated encoder provides precise feedback, crucial for closed-loop control systems.

Product Specifications

| Parameter             | Value                               |

| :-------------------- | :---------------------------------- |

| Product Type          | V90 High Dynamic Servo Motor        |

| Model Number          | 1FL6024-2AF21-1AG1                  |

| Rated Power           | 1.0 kW                              |

| Nominal Voltage       | 400 V                               |

| Rated Speed           | 4500 rpm                            |

| Torque (Nominal)      | 2.2 Nm                              |

| Torque (Peak)         | 6.6 Nm                              |

| Inertia (Motor)       | 0.064 kgcm²                         |

| Protection Class      | IP65                                |

| Insulation Class      | F                                   |

| Encoder Type          | Incremental Encoder (2500 P/rev)    |

| Shaft Type            | With key                          |

| Mounting Flange Size  | 50mm                                |

| Brake                 | With holding brake                  |

| Connection Type       | Connector                           |

| Temperature Range     | 0°C to 40°C                         |

| Approvals             | CE, UL, CSA                         |

Core Features & Market Positioning

The Siemens 1FL6024-2AF21-1AG1 distinguishes itself through its exceptional dynamic performance, a critical factor in applications demanding rapid and precise movements. This high dynamic capability, coupled with its compact form factor, allows for space-saving integration into automated machinery. Its robust construction, including an IP65 rating and an integrated holding brake, ensures reliability and safety even in challenging industrial settings. Positioned as a high-value solution, it competes effectively against other premium servo motor offerings by providing a superior balance of power density, dynamic response, and Siemens' renowned engineering quality. The inherent precision afforded by its encoder feedback system makes it a preferred choice for automated assembly, packaging, and material handling systems where accuracy is paramount.

Key Application Scenarios

This V90 servo motor excels in a variety of high-performance industrial automation tasks. It is particularly well-suited for pick-and-place operations, robotic arm articulation, and high-speed labeling machines where rapid acceleration and deceleration are essential. Its dynamic capabilities also make it an excellent fit for automated dispensing systems, precision cutting machinery, and complex winding applications. In the packaging industry, it facilitates high-throughput filling, sealing, and palletizing processes. Furthermore, its precise control is invaluable in the pharmaceutical and electronics manufacturing sectors for automated assembly and testing equipment.

Practical System Integration Guidance

Integrating the Siemens 1FL6024-2AF21-1AG1 V90 servo motor into an existing system typically involves connecting it to a compatible Siemens SINAMICS V90 servo drive. Careful attention to wiring is crucial; power and encoder cables should be securely connected to the respective ports on both the motor and the drive. Ensure proper grounding to prevent electrical noise and ensure safety. For commissioning, parameterization via the SINAMICS V90 drive is required. This includes setting motor identification data, control modes, and motion profiles tailored to the specific application requirements. Utilizing the Siemens TIA Portal software facilitates a streamlined commissioning process, allowing for advanced diagnostics and simulation before full deployment. The integrated brake requires specific wiring and configuration within the drive to ensure its correct operation for holding loads when power is removed.

Operation and Risk Mitigation

Safe operation of the Siemens 1FL6024-2AF21-1AG1 servo motor necessitates adherence to the manufacturer's safety guidelines. Always ensure the motor is properly grounded and that all electrical connections are secure before energizing the system. The integrated holding brake should be enabled in the drive's configuration to prevent unexpected movement when the motor is unpowered or during emergency stops. Common troubleshooting may involve checking for fault codes displayed on the SINAMICS V90 drive; for instance, overcurrent or over-temperature faults often indicate mechanical binding or insufficient cooling. Ensure that the motor's operating temperature stays within the specified limits (0°C to 40°C) to prevent thermal damage. Regular inspection of cables and connectors for wear or damage is recommended to mitigate potential failures.

Scalability & Long-Term Value

The Siemens 1FL6024-2AF21-1AG1 servo motor offers excellent scalability, primarily through its compatibility with the broader Siemens SINAMICS drive family and TIA Portal engineering framework. This allows for seamless integration into larger automation architectures, from single-machine control to plant-wide networked solutions. Its ability to integrate with Industrial Internet of Things (IIoT) platforms and digital services, such as Siemens' MindSphere, unlocks advanced capabilities for predictive maintenance, performance monitoring, and process optimization. This future-proofs investments by enabling data-driven insights and continuous improvement cycles, enhancing the long-term operational value and return on investment for manufacturing facilities.

Frequently Asked Questions

What is the primary advantage of the Siemens 1FL6024-2AF21-1AG1 V90 servo motor?

Its high dynamic performance allows for rapid acceleration and deceleration, crucial for speed-critical tasks. This responsiveness significantly boosts throughput in automation.

This motor excels in precision movements and quick, accurate positioning required for intricate manufacturing. Its design minimizes settling times for faster cycle completion.

The combination of robust build quality and advanced control capabilities ensures high reliability and longevity in demanding industrial environments.

How does the encoder on the 1FL6024-2AF21-1AG1 improve control?

The integrated 2500 P/rev incremental encoder provides precise feedback on motor position and speed. This enables highly accurate closed-loop control.

This detailed feedback loop allows the servo drive to make real-time adjustments, correcting for any deviations from the desired trajectory instantly.

Such precision is vital for applications like automated assembly, where even slight inaccuracies can lead to component damage or product defects.

What types of industrial applications is this V90 servo motor best suited for?

It is ideal for pick-and-place robots, automated assembly lines, and high-speed packaging machinery. These tasks require quick, precise movements.

The motor's dynamic response makes it suitable for dispensing, labeling, and high-speed material handling equipment. It can handle rapid start-stop cycles.

Its compact size and robust IP65 rating also make it a good fit for cleanroom environments or moderately dusty/wet industrial settings.

What is the role of the integrated holding brake in this motor?

The holding brake secures the motor shaft when power is removed or during emergencies. This prevents unintended movement of connected loads.

It adds a critical layer of safety, especially in vertical axis applications where gravity could cause uncontrolled descent. Proper drive configuration is key.

The brake is pneumatically or electrically actuated and requires specific wiring and control logic within the associated SINAMICS V90 drive for reliable operation.

Can the Siemens 1FL6024-2AF21-1AG1 be used with drives other than SINAMICS V90?

While designed for SINAMICS V90, it can potentially interface with other compatible Siemens drives or third-party drives with appropriate configuration. Check documentation.

Siemens strongly recommends using the V90 drive for optimal performance, ease of integration, and access to full diagnostic features. Other options may limit functionality.

Compatibility with non-Siemens drives is not guaranteed and may require extensive custom parameterization, potentially voiding warranties or reducing reliability.

What are the typical fault codes associated with this servo motor and its drive?

Common codes include overcurrent (F001), over-temperature (F002), and encoder faults (e.g., F007). These indicate potential issues.

Overcurrent often signals mechanical resistance, while over-temperature suggests inadequate cooling or excessive load. Encoder faults point to connection or sensor problems.

Referencing the specific SINAMICS V90 drive manual is essential for detailed interpretation and recommended corrective actions for each fault code.

How does the IP65 rating benefit this servo motor in an industrial setting?

The IP65 rating means the motor is protected against dust ingress and low-pressure water jets from any direction. This ensures reliability in harsh environments.

It allows the motor to be used in wash-down areas or environments with significant dust or moisture without compromising performance or lifespan.

This protection reduces the risk of internal component damage from environmental contaminants, leading to less downtime and lower maintenance costs.

What is the significance of the 400V nominal voltage for this motor?

The 400V nominal voltage allows for efficient power transmission, especially in systems running on higher voltage mains supplies. It often pairs with 400V SINAMICS V90 drives.

This voltage rating is common in industrial facilities, enabling straightforward integration with existing power infrastructure without requiring additional voltage conversion steps for the motor.

Higher voltage operation can sometimes allow for thinner cabling for the same power output compared to lower voltage systems, reducing material costs and installation complexity.

How can this motor be integrated into an IIoT environment?

By connecting the associated SINAMICS V90 drive to an IIoT gateway or directly to a network, data can be streamed to platforms like Siemens MindSphere. This enables remote monitoring and analysis.

IIoT integration allows for real-time performance tracking, predictive maintenance based on operational data, and optimization of production processes through data analytics.

Advanced diagnostics and remote troubleshooting become possible, reducing the need for on-site technician visits and minimizing costly equipment downtime.

What maintenance is required for the Siemens 1FL6024-2AF21-1AG1 servo motor?

Routine maintenance primarily involves visual inspections of cables, connectors, and the motor housing for any signs of damage or wear. Ensure cleanliness.

While brushless, it's important to monitor operating temperatures and listen for any unusual noises that might indicate bearing issues or mechanical problems over time.

Proper system commissioning and adherence to operating parameters are key preventive maintenance steps, ensuring the motor operates within its designed limits for maximum longevity.