Siemens 1FL6024-2AF21-1MG1 V90 Small Power High Torque Inertia Motor

The Siemens 1FL6024-2AF21-1MG1 V90 Small Power High Torque Inertia Motor represents a compact yet powerful solution for demanding industrial automation tasks, offering an exceptional blend of high torque density, precise control, and robust performance. Designed for applications requiring dynamic acceleration and deceleration, this motor excels in environments where space is limited but performance is paramount. Its core advantages lie in its inherent high torque-to-inertia ratio, enabling rapid response times crucial for robotics, material handling, and precision machinery. Key technical parameters include a rated power of 0.8 kW, a rated speed of 4000 rpm, and a frame size of 60mm, all contributing to its efficient operation and compact footprint.

| Parameter             | Value                               |

| :-------------------- | :---------------------------------- |

| Motor Type            | Synchronous                           |

| Rated Power           | 0.8 kW                              |

| Rated Voltage         | 400V AC                             |

| Rated Speed           | 4000 rpm                            |

| Rated Torque          | 1.91 Nm                             |

| Peak Torque           | 5.73 Nm                             |

| Inertia               | 0.00013 kg m²                       |

| Frame Size            | 60                                  |

| Protection Class      | IP65                                |

| Insulation Class      | F                                   |

| Motor Standard        | IEC                                 |

| Holding Brake         | Yes (9 Nm holding torque)           |

| Encoder Type          | Multi-turn absolute encoder (16 bits) |

| Connection Type       | Circular connector                  |

| Cooling               | Self-cooled                         |

| Weight                | 2.5 kg                              |

| Manufacturer          | Siemens                               |

| Series                | SIMOTICS V90                        |

| Part Number           | 1FL6024-2AF21-1MG1                  |

Core Features & Market Positioning

The Siemens 1FL6024-2AF21-1MG1 V90 motor distinguishes itself through its optimized design for high dynamic performance. Its superior torque density allows for smaller motor sizes while delivering the required power, a critical factor in space-constrained automation systems. The integrated multi-turn absolute encoder provides precise position feedback, eliminating the need for homing cycles and enhancing operational efficiency. This motor is positioned as a premium, yet cost-effective, choice for original equipment manufacturers (OEMs) and system integrators seeking reliable, high-performance motion control solutions that offer a competitive edge in demanding applications. Siemens' reputation for quality and reliability further solidifies its market standing.

Key Application Scenarios

This V90 motor is exceptionally well-suited for a variety of high-dynamic applications. In the packaging industry, it drives high-speed pick-and-place mechanisms and filling machines where rapid acceleration and deceleration are essential for throughput. The robotics sector benefits immensely from its high torque-to-inertia ratio, facilitating precise and agile movements in collaborative robots and automated assembly lines. Furthermore, its compact size and high performance make it ideal for machine tools, printing presses, and automated guided vehicles (AGVs) that require accurate and responsive motion control within confined spaces.

Practical System Integration Guidance

Integrating the Siemens 1FL6024-2AF21-1MG1 V90 motor into existing systems is streamlined through its compatibility with Siemens' SINAMICS V90 servo drives. These drives offer plug-and-play functionality, simplifying setup and parameterization. The motor features a standard circular connector for power and encoder signals, reducing complex wiring. For optimal performance, it is recommended to utilize the motor's full dynamic potential by configuring the servo drive's control loops appropriately, often through the TIA Portal software, which provides extensive diagnostic and tuning capabilities. The integrated holding brake ensures secure positioning when power is removed, adding an essential layer of safety during installation and operation.

Operation and Risk Mitigation

Safe and efficient operation of the Siemens 1FL6024-2AF21-1MG1 V90 motor relies on adherence to proper operating procedures and drive configuration. Overloading beyond the motor's rated torque, especially sustained operation at peak torque, can lead to overheating and premature component failure. Ensure proper ventilation around the motor and drive to maintain optimal operating temperatures. Key fault codes from the SINAMICS V90 drive, such as overcurrent or over-temperature warnings, should be promptly investigated. Referencing the drive's operational manual for specific diagnostic codes and troubleshooting steps is crucial for mitigating potential risks and ensuring continuous operation.

Scalability & Long-Term Value

The Siemens V90 platform, to which this motor belongs, offers significant scalability and long-term value. The modular design of the SINAMICS V90 drives allows for seamless integration into larger automation architectures, including those utilizing Siemens' SIMOTION or S7 control systems via PROFINET or PROFIBUS. This ensures that systems can be expanded or upgraded without requiring a complete overhaul of the motion control components. Furthermore, the V90 platform is designed with Industry 4.0 concepts in mind, facilitating connectivity for data logging, remote diagnostics, and integration into IIoT platforms, thereby maximizing the return on investment through enhanced operational intelligence and predictive maintenance capabilities.

FAQs

What is the primary advantage of the Siemens 1FL6024-2AF21-1MG1 V90 motor?

This motor offers a high torque-to-inertia ratio. It enables rapid acceleration and deceleration. This is vital for dynamic applications.

Its compact design is another key benefit. It fits into space-constrained machinery. This offers great flexibility in system design.

The integrated absolute encoder ensures precise positioning. It eliminates homing routines. This improves overall system efficiency.

What type of encoder is used with the Siemens 1FL6024-2AF21-1MG1?

It features a multi-turn absolute encoder. This encoder has a resolution of 16 bits. It provides precise positional data.

The absolute encoder remembers its position. It does this even after power loss. Homing cycles are not required on startup.

This type of encoder enhances accuracy. It also contributes to increased machine uptime. This is crucial for continuous production.

What are the main applications for the Siemens 1FL6024-2AF21-1MG1 V90?

It is ideal for high-dynamic tasks. Examples include robotics and automation. Packaging machinery also benefits greatly.

Precision machine tools utilize its capabilities. High-speed pick-and-place systems are a fit. AGVs also benefit from its performance.

Its small size and high torque are key. This makes it suitable for limited spaces. It excels where rapid response is needed.

What is the rated power and torque of this motor?

The motor has a rated power of 0.8 kW. This defines its continuous output capacity. It is suitable for moderate loads.

Its rated torque is 1.91 Nm. This is the continuous torque it can deliver. It ensures stable operation under load.

The peak torque is significantly higher at 5.73 Nm. This allows for handling transient overloads. It enables quick accelerations.

How does the Siemens 1FL6024-2AF21-1MG1 integrate with control systems?

It is designed to work with SINAMICS V90 servo drives. These drives simplify integration greatly. They offer straightforward commissioning.

The motor uses standard connectors. This simplifies wiring and setup. It connects easily to the drive.

Integration with higher-level controllers like S7 is possible. This is done via industrial networks. PROFINET is a common option.

What is the inertia of the Siemens 1FL6024-2AF21-1MG1 V90 motor?

The inertia of this motor is very low. It is rated at 0.00013 kg m². This is critical for dynamic performance.

Low inertia allows for rapid changes in speed. It contributes directly to high acceleration rates. This is vital for responsive applications.

This parameter is crucial for tuning control loops. It helps achieve optimal system dynamics. It ensures precise motion control.

Does the Siemens 1FL6024-2AF21-1MG1 have a holding brake?

Yes, this motor is equipped with a holding brake. It provides a secure stop function. The brake has a torque rating of 9 Nm.

The holding brake engages when power is off. This prevents unwanted movement. It ensures safety during maintenance.

It adds to the motor's reliability. It is essential for vertical axis applications. It prevents loads from dropping.

What is the protection rating of the Siemens 1FL6024-2AF21-1MG1?

This motor has an IP65 protection rating. This means it is dust-tight. It is also protected against water jets.

This rating allows for use in harsh environments. It can withstand washdown procedures. It ensures durability in industrial settings.

Proper sealing protects internal components. This extends the motor's lifespan. It reduces maintenance needs.

What is the frame size of the Siemens 1FL6024-2AF21-1MG1 V90?

The frame size of this motor is 60mm. This indicates its physical mounting dimensions. It is a compact form factor.

Frame size 60 is small compared to higher power motors. This makes it suitable for tight spaces. It allows for dense machine design.

This dimension is standardized. It ensures compatibility with many mounting options. It simplifies mechanical integration.

Can this motor be used in Industry 4.0 applications?

Yes, it is designed for modern automation. It integrates with IIoT platforms. Data can be collected for analysis.

The SINAMICS V90 drives support connectivity. This enables remote monitoring. Predictive maintenance is also possible.

This connectivity enhances operational intelligence. It maximizes system value over time. It supports digital transformation initiatives.